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Preparing a concrete surface for a new floor
Difficulty Cost

   Contents
  Introduction

 
It is essential to prepare the floor surface before laying the new floor. A spirit level is essential for determining the slope of the floor.
 
  Preparing concrete floors

 
Dry, smooth and flat concrete floors are suitable for any kind of tiling. If the floor is very uneven - differences in depth greater than 12mm, use a sand and cement screed of at least 12mm thick. Use a coat of proprietary sealer on the uneven surface before laying the screed, especially if the original surface is dusty. Leave the floor for approximately four weeks before commencing tiling. Tiles can then be laid directly onto the screed.

A water-based levelling compound is suitable for levelling a concrete floor, if the depth is less than 12mm. It comes in powder form and is mixed to a paste and then a thin layer - no more than 4mm (3/16 inches), spread over the floor.

Before beginning, repair any cracks deeper than about 3mm (1/8 inches) by cleaning the cracks and removing any loose debris - with a hammer and chisel if necessary. Apply PVA adhesive and then fill the cracks with a sand and cement mortar. Deeper cracks (10mm) should be cleaned, and using a bonding agent filled with sand/cement using a 3/1 mix. Allow the area to dry and make sure the floor is clean before applying the levelling compound. Use a wire brush to clear out any cracks or corners and remove any oil or grease by washing the entire surface with detergent.

Mix up the compound, following the manufacturer's instructions - it should be free of lumps and have a creamy consistency. Start in a corner of the room furthest from the door and trowel, using a steel float outwards to an even thickness of approximately 3mm (1/8 inches). Keep the level horizontally even, but it is unnecessary trying to smooth over any marks from the surface, as the compound will seek its own level. Continue across the room until the entire floor is covered.

When the floor is hard enough to walk over, smooth out any small lumps with a little water and the steel float. Although it is safe to walk on the surface after an hour or so, the covering should wait for a few days to allow the compound to harden.
 

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  Comments
Subject Posted by Replies Posted at
Forum Topichardwood floor onto Concrete floorssmarmel0 10 Nov 07 at 16:25
Forum TopicConcrete hearth advicediyfirsttimer4 25 Oct 07 at 14:16
Forum TopicWeak Concrete Base to Housejonesnick1 23 Oct 07 at 9:40
Forum Topickitchen floor and damp problemsajeli3 27 Sep 07 at 15:11
Forum TopicConcrete floors adhesive removalrickeylj11 11 Sep 07 at 19:18
Forum TopicTILINGalex196953251 04 Sep 07 at 19:20
Forum Topicridge in concretedoogal541 21 Aug 07 at 20:36
Forum TopicLevelling a clay tile floorfsn972 05 Aug 07 at 0:54
Forum Topicusing concrete block to rise levelJohnHunter3 31 Jul 07 at 23:44
Forum TopicRemoving ceramic floor tile grouta-neal1 08 Jul 07 at 17:31
Forum TopicVinyl tiles on concreteloiner19832 01 Jun 07 at 14:47
Forum Topicbed room floormitchey2 16 May 07 at 5:00
Forum Topicplywood on tilesjrice2 27 Apr 07 at 11:08
Forum TopicFloor screed levelerRogHold1 21 Apr 07 at 12:24
Forum Topic1960s wooden block floating floorSan Marcos1 18 Apr 07 at 10:34
Forum TopicLECAfredinitaly0 07 Mar 07 at 10:26
Forum TopicBitumen on concrete floorbenners6610 11 Feb 07 at 22:32
Forum TopicScreed mixLuton Pete5 11 Feb 07 at 16:37
Forum TopicEngineered Hardwood over Concretegeoffreyf0 13 Dec 06 at 20:33
Forum Topickitchen flooryvon1 03 Oct 06 at 14:25
Forum TopicReplacing a floorAstrid2 08 Sep 06 at 10:51
Forum TopicSand down old thin set?amiller95332 03 Apr 06 at 12:56
Forum Topiclevelling for kitchen/dinerrenov8r3 21 Mar 06 at 10:05
Forum TopicVery uneven concrete floorRobin Hood3 14 Mar 06 at 9:05
Forum TopicLevelling a brick flooracboother1 12 Feb 06 at 21:54
Forum Topicflooringwalkerk3 19 Dec 05 at 9:44
Forum Topicconcrete on concrete?tile guy2 01 Dec 05 at 0:02
Forum TopicUnder floor Insulation135Westbourne1 18 Nov 05 at 15:52
Forum Topicfloor screed methodMarkthespark0 26 Oct 05 at 20:54
Forum TopicExtreme Levellingwaddling2 29 Aug 05 at 19:27
Forum Topicflooringchase1 29 Jul 05 at 20:51
Forum TopicLevelling a garage floor?!light-boy3 15 Jul 05 at 18:47
Forum TopicGas Pipe Within Concrete Floor ?eurowolf692 08 May 05 at 18:55
Forum TopicFlooringjackmcb3 25 Apr 05 at 16:31
Forum TopicConcrete floorSparticus1 31 Mar 05 at 13:53
Forum Topictile on tileMK12 18 Mar 05 at 9:53
Forum TopicLatex or water?exburyman13 07 Mar 05 at 13:28
Forum Topicfloating floor, plywoodmaple2 13 Feb 05 at 12:58
Forum Topicfloor screed depthstanleyg1 26 Nov 04 at 17:30
Forum TopicFirst time with levelling compoundInvictusBob3 21 Nov 04 at 19:50
Forum Topicleveling to an existing floorHomeDIYer1 10 Nov 04 at 9:33
Forum Topicfixing unlevel spots on concrete floor with in floor heatGuest0 12 Nov 02 at 15:06
Forum Topicfloating floor insulationharno1 14 Feb 02 at 19:56


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