DIYnot
Local | Network
Local | Network
DIYnot Network Local DIYnot Network Local
 

How to terminate a SWA gland


If you are terminating to a metal box then the supplied brass banjo will be fine, however if you are connecting to a plastic box a Piranhna locknut is recommended. If the box is to be mounted outdoors then extra care should be taken to ensure it remains water tight.

Overview


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00082.jpg
Some of the tools you may need. (The red item in the middle is a knife)

http://i215.photobucket.com/albums/cc91/Spark-123/DSC00048.jpg
The end of the armoured cable needs to be cut straight.


Mount the base of the gland


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00049.jpg

http://i215.photobucket.com/albums/cc91/Spark-123/DSC00050.jpg


Note: if you are using a plastic back box then the earthing banjo should not be installed the same way as in the picture. Use a pair of locknuts on the inside of the box sandwiching the banjo between the two or use a piranha locknut to securely connect the CPC to.

Install the shroud onto the cable


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00051.jpg
Feed the shroud onto the cable the wrong way around - the end of the SWA needs to be a neat cut. Force the shroud down a little so it stretches onto the cable.

http://i215.photobucket.com/albums/cc91/Spark-123/DSC00052.jpg
Cut the shroud straight slightly beyond the end of the cable

http://i215.photobucket.com/albums/cc91/Spark-123/DSC00053.jpg
You should now be able to make the shroud fit onto the cable. If not, trim another little bit from the shroud.

http://i215.photobucket.com/albums/cc91/Spark-123/DSC00054.jpg
Change the orientation of the shroud so it is now the correct way around and feed it onto the cable.


Mark the cable


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00056.jpg
Align the cable with the base of the gland and mark where the base of the knurl aligns with the cable.


Score the armour


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00057.jpg
Using a hacksaw or a junior hacksaw, score around the cable cutting through the outer plastic but only approximately half way into the steel armour strands. Do not cut through the steel armour.
A tip is to keep the armour in the correct orientation to the gland whilst you carry out this stage so the armour strands are of equal length when you come to fit it to the gland later.


Strip the outer sheath back


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00059.jpg
Using a stanley knife, very carefully strip back the outer sheath from the score you have just made to the end of the cable.


Snap off the armour


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00060.jpg
Taking a few strands at a time, bend them forwards and backwards so they snap off where you made the score before.

http://i215.photobucket.com/albums/cc91/Spark-123/DSC00061.jpg



Trim back the outer sheath


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00062.jpg
Trim back the outer sheath to allow enough armour to mate up to the knurl on the gland base.

http://i215.photobucket.com/albums/cc91/Spark-123/DSC00063.jpg
Slide the main part of the gland onto the cable.


Cone the armour strands


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00064.jpg
Spread the armour strands out by holding the cable and twirling the inner cable around gently to make the armour strands cone out.
Offer the cable up to the gland and ensure none of the steel wire strands have gone inside of the gland.


Mark the inner cable


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00065.jpg
Mark the cable beyond where the inner insulation exits the gland.


Strip back the sheath of the inner cable and sleeve as necessary


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00066.jpg
Remove from the gland and strip back the inner sheath taking care not to damage the wires, apply sleeve as required.


Install the cable into the gland


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00068.jpg
Install the cable into the gland so the armour reaches the base of the knurl, ensure no strands have gone inside the gland.


Tighten the gland


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00070.jpg
Tighten the upper part of the gland to the base. The cable should now be securely held into the gland.

http://i215.photobucket.com/albums/cc91/Spark-123/DSC00071.jpg
If you are using a watertight gland, tighten down the seal.


Slide the shroud over the gland


http://i215.photobucket.com/albums/cc91/Spark-123/DSC00077.jpg



 
electrics/installation_techniques/swa_gland.txt · Last modified: 2008/11/23 22:16 by Spark123
 
 
DIYnot.com
Find an Expert | Find a Supplier | Search DIYnot.com
My DIYnot | Advertising | Newsletter
DIYnot.com | How to... | @home | Wiki | Forum | Shop
By using this site you agree to our Terms of Service / Disclaimer.
Please read our Privacy Policy.

Copyright © 2000-2010 DIYnot Limited. All rights reserved. Reproduction in whole or in part in any form or medium without express written permission of DIYnot Limited is prohibited.