Vaillant/(Grundfos) CH pump AAV

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Last week I fitted an external expansion vessel to my Vaillant CH system. While I was there, I flushed and re-inhibited the system.

Having been bitten before, I pressurised the system initially with just water - fired up - no leaks. Great.

Added flush, ran system for a couple of hours. Fine.

Drained, added inhibitor. Refilled and (you can guess this bit) the AAV on the pump started ****ing water.

A speed-Google later, I removed the valve, cleaned it, refitted, and so far (4 days in) no leak, no pressure loss.

When I located the leaking AAV, the plastic cap covering the spout was hardened and cracked off.

Now my pump (clearly labelled as a Grundfos 161015) is a Vaillant VP5/2. The AAV is a metal cap which screws onto the plastic body of the pump (as shown).

However, a search of Vaillant suppliers - including Vaillant - keeps returning something which isn't that, but a complete brass body which screws into something.

The boiler was fitted in March 2002 (!!!) and has this on the inside:

TURBOmax VUW GB 242/2-5
TURBOmax Plus 824 E

Is this a case of I need to buy the complete brass assembly, but just use the screw on cap ?
PumpTop.jpg
 
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Correct they are an AAV complete bottle, however you can unscrew the head off it and renew the one in situ.
 
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ARGHHHHHH ...

swapped it out (fitted perfectly) and it's leaking from the threads !!!!!! The new part comes with an O ring seal .... how tight should it go ?????

E2A: OK, so removed, checked all threads were OK (they were) and replaced but was a little less cautious about tightening. Repressurised system - no leaks.

Am currently running heating, but - touch wood - all seems OK.
 
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