Carrying on...
"He also attests that coalescing solvents are water soluble. In general this is not true, the coalescing solvent goes into the discontinuous (polymer) phase due to the favorable partition coefficient."
What JS is saying is not what Dow Chemical is saying on this web site:
http://www.dow.com/ucarlatex/coatingsconnection/archive/0311.htm
Dow is one of North America's largest manufacturers of vinyl acrylic resins with it's UCAR line of resins. The Ucar line also includes some 100% acrylic resins.
That Dow web site states as follows under the paragraph entitled: "Solvents for Industrial and Architectural Latex Coatings":
"Coalescing solvents are used in architectural and industrial latex coatings to promote film formation, and selection of the proper coalescing solvent is a key to the formulation of superior latex coatings. A coalescent is often used in water-based systems as a fugitive plasticizer to soften the resin particles, enabling them to fuse into a continuous film. During the drying process, most or all of the coalescent evaporates, allowing the film to achieve the desired hardness.
Physical properties of the coalescing solvent determine its efficacy in a particular formulation. Among the most important coalescent properties are its distribution coefficient in the latex, its plasticizing efficiency for the latex, and its rate of evaporation. The distribution coefficient, D, is the concentration of the solvent in the aqueous phase divided by the concentration of the solvent in the polymer phase, Eq.1. Large values of D mean there is not much of the solvent in the polymer phase to help with film formation.
D=Cw/Cp (Eq. 1)"
Now, I'm not a paint chemist, but it seems to me that if there is some concentration of the coalescing solvent in the water phase (Cw), then as that water evaporates, the concentration of coalescing agent in the water phase will increase. In order for this distribution coefficient, D, to remain constant, then as the water evaporates, the concentration of the coalescing solvent in the polymer phase would also have to increase to maintain the same distribution coefficient. Thus, as the water evaporates, the resulting elevation in concentration of coalescing solvent in the water phase causes migration of coalescing solvent into the polymer phase to maintain equilibrium, and perhaps it's the influx of coalescing solvent into the polymer during water evaporation that results in the softening of the polymer.
Whether the portion of the coalescing solvent that's in the water phase is dissolved in that water, emulsified in that water, suspended in that water or contained inside the water in some other manner really doesn't matter. What's important to understand here is that it's the coalescing solvent that SOFTENS the polymer particles so that they become soft enough to deform due to the force of capillary pressure and surface tension, not how the coalescing solvent is contained in the water phase.
(Although I would like to hear JS's explanation for how the coalescing solvent exists in the water phase if it is not in solution.)
Take a look at this web page from Resene paints in New Zealand:
http://www.resene.co.nz/homeown/probsolv/Whatsinacanofpaint.pdf
In it, you'll find the following paragraphs:
START QUOTE
"The Process of Latex Paint Coalescing
If enamel or two pack paints (by enamel and "two pack", I think he means oil based and epoxy, respectively) are applied in cold weather nothing happens. That is to saythat the drying or curing process is simply postponed until the temperatures rise. Until this happens these coatings are obviously prone to physical damage by rain, dust or foot traffic etc. but if they survive these possible disasters and temperatures return to normal these paints will restart their drying process as if nothing had happened. This is not the case with latex paints. It is not so much the cold conditions that are the problem but the high level of moisture in the air that nearly always accompanies cold conditions. When there is a lot of water in the air the water in a latex paint cannot evaporate off. There is no room for it in the air.
The latex binder is made up of millions of tiny little spheres of solid acrylic resins suspended in water. Each particle is in the range of 0.1 to 1 µms depending on the type of latex. Each individual latex particle is made up of a core containing long chains of carbonatoms up to 50,000 long. Each particle can also be imagined as being covered in tiny hair-like mini bumper bars, which act to keep each particle separated from its neighbour. These restrict the solids content for acrylic binders to a maximum of 60% and often much lower. As water evaporates from the film the latex particles are deformed until they are pressed against each other. As this happens the coalescing solvent is left in close contact with the Latex and acts to dissolve it and fuse it to its neighbours. As the last water leaves the film all air pockets are removed and a uniform film of paint is formed. The last stage of the drying process is the fusing together of the latex particles and the evaporation of the last of the coalescing solvent.
Coalescing Solvent
Unfortunately, there is another key player involved, the coalescing solvent. This is a vital part of the drying process for latex paints. The coalescing solvent is needed to soften the solid suspended acrylic binder particles in order for them to fuse or stick together in one unified mass. The coalescing solvent is a lot slower to evaporate than water in normal conditions. Normally the water evaporates quickly and the drying paint becomes quite thick making it difficult for the coalescing solvent to escape. In cold conditions this is not the case. The paint remains quite liquid (because the water is not evaporating) and the coalescingsolvent is given much more freedom with which to escape the paint film. There is never any coalescing solvent vapour in the air (unless you live in a paint factory) so in time all the coalescing solvent will evaporate from the coating leaving the water behind. It may take about 3-5 hours for this to happen. As a result the latex particles are left surrounded by only water. When the weather eventually warms up the water will evaporate leaving behind a poorly coalesced acrylic paint. The severity of this poor coalescence on the paints physical properties varies depending on time and temperatures. The worst that can happen is that the paint dries as a powder. In real life this may not be the case and the actual result will be something in between a powder and a normal paint film. The visible results may be a patchy appearance with possible loss of gloss and adhesion. The next rain may result in blistering, or the entire coating could be washed off."
END QUOTE
What those paragraphs are saying is that if the relative humidity in the air is high, then the water won't evaporate from the paint for a long time. But, during this long time, the coalescing solvent will be evaporating from the paint because there is no coalescing solvent vapour in that humid air. As a result, during cold or humid conditions, the coalescing solvent can evaporate from the paint before the water does. And the result will be that there won't be enough coalescing solvent in the paint to soften the acrylic resins enough so that they deform to fuse together into a solid film. Instead, what you'll get will be un-deformed acrylic resins sticking to each other much like the grains of rice in a pot of cooked rice, or worse, not even sticking to each other and the paint drying as a powder that is easily rubbed off.
Anyhow, what both web sites are saying is that as the water evaporates, then the coalescing solvent acts to soften the plastic resins so that the forces of capillar pressure and surface tension are sufficient to deform the resins so that they fuse together into a continuous film. That requires that the coalescing solvent be strong enough to soften the plastic resins enough that they deform easily.
If what JS seems to be saying is that the coalescing solvent is not dissolved in the water, but remains inside the non-continuous plastic phase. If that were the case, then that plastic would remain soft all the time the paint is in the can, and only harden up once as the solvent evaporates once the paint is applied. This is not the case. The resins are hard UNTIL the paint is applied, and then soften during film formation. Then the resins harden up again after the coalescing solvent evaporates, with the result that the whole paint film becomes as hard as the plastic.
Regardless, it is a minor point as to how the coalescing solvent is contained in the water. Still, if Dow Chemical says that there is a concentration of this coalescing solvent in both the water and polymer phases, I'd like to hear JS's explanation as to how the coalescing solvent exists in the water phase if NOT by being dissolved in it.
will continue in next post