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Tony, I didn't watch everything that he did but I guess that no flue gas analyser was used! Will try another engineer in the Epsom area. Surprised that the cover makes that much difference (I'm not arguing - just expressing surprise). Guess that's why you do what you do. Thanks for...

Agile, Thanks for your concern. The strange result with the cover was found when an engineer came out and fitted a replacement heat exchanger seal for me (I am not about to play with the gas side of things). However, I am capable of having a quick, careful look inside the boiler for an...

Did you get this problem sorted, Lano? If so, what was the problem? I'm having exactly the same issue with a 30 HXi (right down to it running perfectly with the inner cover off or even just loose) and I can't figure it out at all - I've checked the flue/air inlet and it's completely clear)...