Joined: 22 Jan 2007 Posts: 2 Location: Oxford, United Kingdom Thanked: 0 times
Posted: Mon Jan 22, 2007 12:15 pm Post Subject:
drilling through metal lintel
I'm trying to fit a curtain track above a window but cannot drill through the lintel.
I've read some contradictory posts on this forum as to whether it's actually possible to drill through a metal lintel.
Some say it is, but only with the correct drill bit, some say that if its an RSJ then you may as well give up. Others say that you can actually use a self drilling screw that will anchor to the metal of an RSJ (really?).
I'm confused!
I've used a brand new titanium drill bit with no luck and am just about to fit a wooden baton using a combination of screws (where i can get them in at the edges) ) No More Nails, and a Hilti gun.
HOWEVER if anybody can persuade me to try another approach to fixing directly into the lintel then I'm listening.
Joined: 03 Sep 2006 Posts: 5811 Location: Birmingham, United Kingdom Thanked: 70 times
Posted: Mon Jan 22, 2007 12:38 pm Post Subject:
A window opening is unlikely to have a RSJ above it.
Lintels are manufactured from strong hard steel and so you need a new, sharp, good quality bit and use moderate pressure and a medium speed on the drill. Too high a speed and the tip will heat up and soften.
Is your bit from a £2.99 set of 50 from china or a £9.99 single one from an established manufacturer? It will make a difference.
If the lintel is a catnic (you may never know) then the back will be perforated and the the bit may slip into a perforation so the hole may not be eaxactly where you want it.
A cavity fixing or long expansive plug or a window anchor type plug (as opposed to frame fixing type) will be best
Joined: 26 Apr 2005 Posts: 6391 Location: Norfolk, United Kingdom Thanked: 328 times
Posted: Mon Jan 22, 2007 6:23 pm Post Subject:
You bought the wrong drill bit! Nige F has it, you need a HSS (high speed steel) drill bit which is designed to cut metal (but not masonry); masonry drill bits are tipped but won't touch steel – wrong cutting angles!
Drill through the concrete/plaster until you hit the lintel, change the bit to HSS, drill through the steel. Change back to the masonry bit if more concrete present or you will just knacker the HSS drill bit! You don’t have to spend a fortune, as long as the bit is HSS, it’s OK. It’s probably a better bet to buy a set rather than single bits, just make sure the set contains the size you want.
Joined: 01 Aug 2007 Posts: 92 Location: Yorkshire, United Kingdom Thanked: 4 times
Posted: Tue Dec 04, 2007 11:31 pm Post Subject:
Well just for anybody else googling this, you can get Teks screws which will self tap into the lintel. If memory serves they can be bought from Expamet. I've never used them myself, but have specified them to others and never received any complaints.
Joined: 31 May 2007 Posts: 1375 Location: Surrey, United Kingdom Thanked: 43 times
Posted: Tue Sep 08, 2009 2:44 pm Post Subject:
Here's the poor man's version of the Tek. I've used this trick to attach to a 2.5mm thick box lintel. Use dry walling screws with a pilot hole 0.5mm smaller than the screw size. They're really tough and the threads are so sharp that they easily cut into mild steel. Miles better than self-tappers.
Do a trial on a scrap piece of metal first and lubricate with WD40.
Here's one I did as a demo. 3mm pilot drill. The red wire has 10Kg of scrap lead attached to it.
Don't know how thick your lintel is, but you might be able to get away with a smaller pilot hole with these screws.
Joined: 08 Sep 2009 Posts: 8 Location: Buckinghamshire, United Kingdom Thanked: 0 times
Posted: Tue Sep 08, 2009 2:55 pm Post Subject:
Thanks for the reply.
I think you're suggesting a 3mm pilot hole before using the suggested dry walling screws. But I'm not having much luck drilling the pilot hole! I've broken one bit and made little progress with a second. And they were/are good quality HSS bits in theory.
So the question is how do I make better progress drilling that pilot hole?
Joined: 31 May 2007 Posts: 1375 Location: Surrey, United Kingdom Thanked: 43 times
Posted: Tue Sep 08, 2009 3:31 pm Post Subject:
Tortoise - I've never come across a steel lintel that hard. An HSS bit should be able to make easy work even of a RSJ. Catnic and box lintels are tinfoil by comparison. I've drilled loads of holes in them, not even with a sharp bit always.
Are you absolutely sure you're hitting metal? Any chance it could be aggregate in a concrete lintel?
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