2 condensing boilers

If you have a crib so large that you need the equivalent of 50 1kw bars of a fire burning bright all round the house, then you have sufficient money to get those off the wall and replace them with a pair of ~15kw qaulity boilers or a single ~30kw boiler.
Not having been in paid employment for over 2 years, I'm not in a position to splash the cash right now. Up until recently we had a reasonable maintenance contract with the installers, so the unreliability was more of an inconvenience rather than a cost. I think a single system boiler (30-40 kW) with weather compensation is the way to go. I may have to wait a little while for another breakdown to justify it.

If you can't afford to change the boilers then while they are both running get a service contract.
 
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It's a primary/secondary circulation system; leave the valve alone.

Looks more like a simple Lead/Lag set-up to me. What ever it is, it's over-kill.

Thought you was banned puller?
You've had more identities than a russian spy on this forum in the last few weeks.
 
It's a primary/secondary circulation system; leave the valve alone.

Looks more like a simple Lead/Lag set-up to me. What ever it is, it's over-kill.

Thought you was banned puller?
You've had more identities than a russian spy on this forum in the last few weeks.

I'm not Puller; how very dare you!
I've had a few disagreements with DP.
 
It's a primary/secondary circulation system; leave the valve alone.

ISTR that Keston do some publications on linking their boilers, have a look at those to see if it explains it. I haven't studied this and do not claim that I have understood how it is meant to work. From the comments above, it looks like the system could operate adequately with one boiler.

The layout seems to mostly follow the Keston schematic for linking these boilers together;

http://www.keston.co.uk/downloads/support_info/multiple/2xcelsius-v2.pdf

The main difference is that the installer has used a third pump (a secondary pump, the 2 boiler pumps being the primary pumps) for the distribution to the system and has linked the boiler flow and returns together; OTT I suspect.

I don't see the check valves (CVs) so you may get reverse flow through the stand-by boiler when one is firing.

You could isolate one boiler by removing the secondary pump and shutting the IV between the boiler F&R. The boiler pump would then be generating the flow through the boiler and the system, which it is probably capable of doing. It would revert to a standard CH arrangement. You'd need to ensure that ther is flow through the system at all times if there are TRVs fitted. An automatic by-pass valve to replace the IV may be required. You shoukld change-over the boilers occasionally to ensure they both continue to work.
 
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I was referring to lochy aka dick puller.
Can spot him a mile off.
 
50,000kwh is about £1500 per year +vat. Rather you than me. The pics of those two c25s are running flat out. Do you keep the whole place heated at 21c throughout the winter?
 
It's been installed exactly as keston advise,the manual gate valve is inplace of the auto bypass.
Pipe size on the commons look smaller than recommended,the 35mm is because the heat output when both boilers fire is too great for 22mm and will cause the little heat exchangers to start warping.

Check valves might be hidden under the lagging,but basic layout is reverse return.

Z
3rd pump or system pump as it's being used is there for belts and braces incase the boiler pump isn't upto the job for your system.
 
Hard to tell in the pic but from the lagging, id say the primaries were in 28mm. Blow off looks like 22mm when compared to the condensate. Keston has now changed the design of the exhaust flexi's there like a rubber tube now instead of corrugated. (seem to be better).

Ive also found that the bigger output there boiler the more reliable? Not sure why

Have you tried isolating 1no. boiler to see if it heats your home on its own? If so, i would be looking at purchasing a compensator/optimizer with boiler sequencing.

Save you some money in the long run.

To take some strain off the boilers if the pipework is in 22mm i would be looking at fitting a low loss header and feeding your circuit from that.

HPH Gareth
 
The boiler size calculator says I need 44-48kW. House is 70'x45' chalet bungalow with mostly inaccessible (uninsulated) roof void (over 20kW). I've had cavity wall and loft insulators already.
70'x45' is not a bungalow, it's a ranch house!!

You would reduce the roof loss of 22kW to less than 4kW if you insulated the roof with 75mm or more of insulation. The cost of creating access to the roof and laying insulation would probably be recovered in the first year's savings.
 
It's been installed exactly as Keston advise,the manual gate valve is in place of the auto bypass..

No. It's a primary/secondary system. The boiler pumps circulate water in the primary pipework, the secondary circulation is dealt with by the secondary pump. The ABV is not there because it isn't necessary; there will always be primary flow through the boilers even if the secondary circulation is completely stopped by all TRVs being shut.

3rd pump or system pump as it's being used is there for belts and braces

It's the secondary circulation pump.
 
It's been installed exactly as Keston advise,the manual gate valve is in place of the auto bypass..

No. It's a primary/secondary system. The boiler pumps circulate water in the primary pipework, the secondary circulation is dealt with by the secondary pump. The ABV is not there because it isn't necessary; there will always be primary flow through the boilers even if the secondary circulation is completely stopped by all TRVs being shut.

Also know as a reverse header.
 

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