Nest Installation Help – Lots of Pics!

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Hi guys,

First off sorry for the long post!

So a couple of a weeks ago I bought two of the new 3rd gen (with hot water control) Nest thermostats, and yesterday was meant to be the day of installation (I paid for professional installation direct from Nest).

The guy (from a company called HCM which are meant to be a ‘Nest Certified’ installer) turned up 2 hours late with no apology, then went on to (via getting mud all over my new carpet as he didn't take his shoes off) have a look at my heating/hot water system for about 20min, and decided he didn't have a clue what he was doing and due to the fact that he had never fitted a thermostat to a 2 zone system, or fitted the new Nest with hot water control said he could not do it. He then just went on to criticise the Nest thermostat, multi zone heating, and everything else under the sun. He left and that was that. How he can call himself a professional is beyond me, he was a total embarrassment to the profession and had no clue what he was doing.

I have a complaint in with Nest at the moment, and they are trying to book me a new installer but I have totally lost faith in them. As such I want to install it myself, as I'm pretty handy when it comes to DIY, and have done plenty of domestic electrical work before (extending ring mains, adding outside lights on RCD protection circuits, moving/adding lights in rooms etc), and I have a fluke multimeter and know how to use it properly. However I've never worked on a heating system before, so that’s where I’m hoping you guys can help!

My house is a new build (around 14 months old) with a S-plan based Baxi ‘System’ boiler, and a unvented Megaflow hot water cylinder that has 2 heating zones (one upstairs, and one downstairs), with a thermostat/programmer for each zone. The downstairs (zone 1) thermostat/programmer also controls the hot water timings, while the upstairs one just controls the temp and timings for the upstairs zone (zone 2). At the moment each zone (and hot water) can come on separately according to the schedule on that particular thermostat/programmer (i.e. we don’t heat downstairs when we are in bed upstairs). It all works great, see pics below.

So, how do I go about replacing my current thermostat/programmers with the new Nest ones? I understand the 3 zone valves (zone 1, zone 2, and hot water) need wiring up to the heat link box (AFAIK once wired up to the zone valves and triggered (i.e. calling for heat), the micro switch in the zone value then will send power to the boiler to fire up), and then I need to use the current wiring to the old thermostat/programmers (I’m putting the new Nest thermostats in the same place as the old thermostat/programmers) to carry the 12v power from the Heat Link box to the Nest thermostat (I know that can’t be powered by 240v). So in a nut shell, I need to find out which wires for each thermostat/programmer to use for 12v, and to understand which wires I need to wire from the zone values into the nest heat link box. I was thinking in the meantime, just get the zone valve wiring sorted and power the Nest from USB and get that all working, and then look at the 12v power to them.

Some specific questions to start off:

I seem to have two wiring centres, one on the front of the Megaflow cylinder, and one on the wall inside the airing cupboard where the cylinder is. Where should I be making the connections to the Nest heat link box, or does t not matter?

What type of conductor should I be using to make to connections to the heat link box? 1.5mm heat resistance flex?

The 3rd gen Nest install guide is here, which has wiring diagrams: https://s3.amazonaws.com/support-as...Nest-Learning-Thermostat-Install-Guide-UK.pdf

Thanks so much guys, I’m determine to get this up and running myself, while learning and improving my knowledge of heating systems :)

Cheers
Matt
 
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I’m just having a few issues getting the pics up, I’ll have them up tonight once home, including pics of all the current wiring etc. Sorry for the delay.
 
A pic of the inside of your wiring centre on your wall would be most helpful. Ignore the one inside the Megaflo. 0.75mm flex will be sufficient, you'll not get 1.5mm into Nest's tiny terminals, and it doesn't normally need to be heat resistant
 
A pic of the inside of your wiring centre would be most helpful. 0.75mm flex will be sufficient, you'll not get 1.5mm into Nest's tiny terminals, and it doesn't normally need to be heat resistant

Great, thanks. I'll get a pic of both wireing centres (one on the tank and one on the wall). Will 0.75mm flex be ok for the permanent L and N feed to the nest heat link?
 
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A pic of the inside of your wiring centre on your wall would be most helpful. Ignore the one inside the Megaflo. 0.75mm flex will be sufficient, you'll not get 1.5mm into Nest's tiny terminals, and it doesn't normally need to be heat resistant

Too quick! Got you! Thanks :)
 
Right here we go guys:

Airing cupboard with Megaflo (you can see the wiring centre on the left hand wall at the bottom): https://www.dropbox.com/s/0079b1s3ljobn9c/megaflo.JPG?dl=0
megaflo.JPG


Valves (the white one is upstairs/zone 2, and the one under that is downstairs/zone 1. The lower one is hot water): https://www.dropbox.com/s/4h91sukxoe15fav/valves.JPG?dl=0
valves.JPG


Megaflo wiring centre (on the cylinder): https://www.dropbox.com/s/jvef7rwqg6o0e2k/mf wireing center.JPG?dl=0
mf%20wireing%20center.JPG


Megaflo wiring diagram on cylinder wiring centre: https://www.dropbox.com/s/9s7uwkw4pdraohw/megaflow wc dia.JPG?dl=0
megaflow%20wc%20dia.JPG


Megaflo wiring diagram from install guide:https://www.dropbox.com/s/mh4xpnkxn991pc8/Megaflow Wireing Book.jpeg?dl=0
Megaflow%20Wireing%20Book.jpeg


Wall wiring centre: https://www.dropbox.com/s/y5dhp4xiygffltf/wireing centra.JPG?dl=0
wireing%20centra.JPG


Wall wiring centre (pulled out/up-close):https://www.dropbox.com/s/jpjmn3ij17gcdw7/wc upcloase.JPG?dl=0
wc%20upcloase.JPG


Upstairs (zone 2) thermostat/programmer (this is battery powered):https://www.dropbox.com/s/dxob1b91b81axx4/upstairs.JPG?dl=0
upstairs.JPG


Downstairs (zone 1 and hot water) thermostat/programmer:https://www.dropbox.com/s/i4uprzzcbm15kte/downstares.JPG?dl=0
downstares.JPG


Boiler (just for info):https://www.dropbox.com/s/xo91thg7ksavwlg/boiler.JPG?dl=0
boiler.JPG



So, what next then?! What do I need to do to do to install the Nest's? One thing I've noticed is the wall wiring centre does not have any holes/knockouts (it all comes from the back of it through the wall), so I might have to drill a hole in the front cover for the Nest heatlink wiring?

Thanks
Matt :)
 
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megaflo.JPG
valves.JPG
downstares.JPG
 

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If anyone needs anymore pictures of anything let me know. Keen to get this up and running over the next few days :)

Thanks
 
OK, looking at your pics the Megaflo wiring centre week be most useful here. No idea what the other one does, you'd need to use your multimeter to find out

May as well do it all in one go rather than half now and half later. Start by turning off the power. Join the black and brown cables going into the Z2 Danfoss thermostat together, then do a continuity test between browns and blacks in the wiring centres until you think you've found them. Also test through to see if they join into the Megaflo WC if they join at the wall WC. Mark them, disconnect at the stat end, test at the WC end to ensure disconnection then remove those two wires from the WC, ensuring that they are fully isolated. Rejoin at the stat end and repeat continuity test to check you really have got the right ones. You'll use these later to power Nest.

Repeat the above for Z1 Danfoss, additionally positively ID the live and neutral in the WC and disconnect and trim back at both ends

Nest heat links will both need permanent live and neutral into the L and N terminals. Earth to Earth. Link L to 2 & 5. In your downstairs Nest HL, connect 3 to MWC 6 and and HL 6 to MWC 7. In upstairs HL, connect HL 3 to MWC 11

Fit thermostats and wire in. Connect T1 and T2 to their respective terminals on the HLs

Assuming everything is wired as per the diagram, it should all now work
 
Great thanks so much. Just popping out to work so will look at this when I get home. Just so I can check, you are saying to make the connections at the megaflo wiring centre and not at the one on the wall?

Thanks again :)
 
Great thanks so much. Just popping out to work so will look at this when I get home. Just so I can check, you are saying to make the connections at the megaflo wiring centre and not at the one on the wall?

Thanks again :)

Yes, but you'll need to check what the one in your wall does
 

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