not sure why the pcb would be doing this - is there any burn marks or scorches on the pcb anywhere? or any wires/connectors that are not clean/sound in place?
good point as bengasman mentioned any dirty conenctors or not clean contact or wires pinched etc could cause an intermittent fault
did you test the sensor hot?
what do you mean a test bench bengasman ? :oops:
it sounds a weird problem - as suggested though try the sensor swap or maybe replace the board but it could be costly
does the boiler have a primary flow switch/ or does the pump run only for heating? as it's intermittent it could be tricky to idagnose
if the heating thermistor was faulty then the boiler may not be on anti-cycle mode - depends - worth checking when hot though the resistance of it (turn...
this could also be an ignition fault though by the sound of it
you can measure sensor resistance when hot as well as some only start to fail when they get hot