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The problem is almost certainly the photo detector which got sooted over. A problem with these boilers. I openned up the baffle slots a bit as suggested by someone else on this forum and placed a computer fan on the input air intake. Fingers crossed!

There are two possible solutions to the problem of the fowling of the flame detector leading to a lockout. Trimming the baffles to allow a more unrestricted flow of the hot air (and smoke) up the stack and away from the detector or place a delay relay (look at Tempatron) so that when the burner...