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Its serious from a safety point of view if the PRV is not lifting at 3.5bar, is it??. If it is, then each time the boiler/system is cold the pressure should be a little less.

3.5kW so ~ 1.43LPM at 45C & 0.91LPM from water at its very coldest winter temp of 5C, wonder what happens if you throttle the flow right down to a trickle, does it just run hot/cold then like a electric shower when its TCO (thermal cut out) operates?.

I suppose when one thinks of a instantaneous water heater one means that the water only starts heating when there is a flow through the heater like a electric shower, there will obviouly be a small delay while the heating element itself heats up. The "boiling" HW taps are around 3.0 kW which...

A external blending valve is just a thermostatic mixing valve (TMV) to reduce the maximum water temperature after leaving the boiler so presumably set to 60C, the shower's TMV will then further reduce this to whatever showering temperature required, say 36C to 42C ish. I don't know where...

This was Vaillant's response to someone's query...... "You are correct. The ecoTEC plus 938 is able to give a blended flow rate of 20 L/min for 10 minutes after that the actoSTOR will be depleted so the boiler flow rate will drop to 15 L/min, all Vaillant combi boilers come fitted with a...

I think the 938 has a 15L store so if heated to say 60C will have a effective store of 24L with mains at its present 7C and a 40C showering temp. 38kW will give a flowrate of 16.51LPM, from 7C to 40C. If the max flowrate is limited to say 22LPM (2 showers) because of mains pressure constraints...

Ensure there is enough of a air gap when cold to ensure it doesn't overflow each time it heats up especially if the bottom, off peak element has been used, look into the F&E cistern just after reheating, very little, or practically no make up should be required normally via the ballcock.

OK, so, is it heated only by the electric Immersions or is it also directly heated by a gas/oil fired boiler?

That looks like a Vented thermal store?. Is it only heated by the electric immersion(s)?. Is the DHW just forced through the coils from the mains to heat it?, if so, there may be a pin hole in the coil causing contamination of the store water but you then should see the F&E cistern overflowing...

I've seen this mentioned numerous times but its not my many many years experience of using TRVs, mine last ~ 6/8 years and some do fail closed but I just renew them then. I don't touch mine year after year and at the start of the heating season, they just operate away normally. I'd like to know...

Here's a bit of info from a Worcester Greenstar Compact..........

Is the bottom of the CWS cistern higher or lower than the bottom of the Feed&Expansion cistern and is the CWS cistern water level higher or lower than the water level in the F&E cistern??.

The valve is working fine mechanically, it will move back to the off position once you release the lever. If you want to keep the valve opened manually, (used for refilling the system) then you just latch in the lever by pushing it upwards after opening the valve. Follow one of the leads back...

Go to "Worcester Bosch Greenstar 8000 System Boiler Issues" in buildhub.org.uk for the continuing saga. The above assumed HEX dP is correct for your boiler.

Does the boiler start up if you toggle that button on? (both zone valves OFF)

I can't see the zone valve but if its a Honeywell then opening the valve manually with the lever will not close the auxiliary (end) switch contacts to fire the boiler, others, including EPH will fire the boiler if you open them manually.

A rad running at its rated T50 output requires 1.43LPM/kW, flow/return 75C/65C but you will get 50% output at a flowrate of 0.34LPM with flow/return temps of 60C/39C, might be worth measuring the flow through the outlet of the disconncted TRV but remember the flowrate will be a good bit less...

Your measured flow temp of 59.4C (dT 14.7C, flow 9.79LPM) gives the best fit for a residual head of 1.5M, strange how the target&indicated temps are relatively so far away from it, anyhow, as long as the boiler stays firing whenever on its minimum output, not a problem.

You have a positive head pump which requires a minimum flow both to start it and stop it, it probably has 2 flow switches, one on the hot and one on the cold, pump probably requires ~ 1 to 2LPM to start it. If you try and start it with the shower mixer to cold what is the flowrate (pump off) and...

OK, thanks. Why (if you are) are you running with such a low (residual) head of 150mb, 1.5M, it's far easier to balance with a higher head, also, I would think most systems would require at least 200mb to run properly.