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Yeah that was the last thing he tried, he thought the flap might be stuck in the cold position. He also changed the thermostat just to be sure it wasnt that either, then dash back on again and then nothing... just cold air.

My 2001 Zafira 1.8 has had heater problems for over a year now. I spent most of last winter scraping ice off the inside of the windows as I was driving, in coat, hat, scarf and gloves! My mechanic has had it in pieces more times than Id like to remember and I dont want to spend another winter...