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THANKS for the advice, engineer called today repalced heat exchanger & safety valve and checked expansion vessel. prv pipe not leaking, however there was a small leak in the exchanger and one side was all rusty... So fingers and legs crossed that I don't have to repressurize in the morning...

AFTER YEARS OF RE-PRESSURIZING THIS BOILER EVERY MONTH OR SO, IT'S NOW AT THE EVERY DAY STAGE.. HAVE HAD NUMEROUS ENGINEER CALL OUTS REPLACING DIFFERENT PARTS..HAD WATER BOARD OUT AT LEAST 8 TIMES.. NO HELP, MASSIVE WATER MAINS REPLACEMENT IN OUR AREA FOR LAST 2 YEARS.. VERY LOW PRESSURE AT...