How should a boiler flue be tested

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I happened to look at the top of our boiler on Sunday morning a noticed a few small drips of water coming out of one of bends in the boiler flue (Glowworm Ultracom HXi24). It looked like it had been happening for a while as there was a fair amount of red rust under the drip.

I immediately turned off the boiler and rang the chap that installed it 5 years ago. He came out pretty promptly, took the flue off the top of the boiler and found that the seal that joins the elbow that comes of the top of the boiler to the next straight section had a slight fold in it and that fold was right at the bottom of the flue, exactly where condensate would run over it as it ran back into the boiler.

The seal had obviously been like that from installation and it wouldn't quite go back to the correct shape. The installer said that he couldn't get a new seal that day so he rotated the seal so that the damaged part was at the top of the flue and reassembled it. He then said it would be fine like that and but rang this morning to say they wouldn't be able to get back to me for a few days.

However, i didn't see him do any tests on the flue. He just screwed it back together, let the boiler run for a while (with no sign of a water leak) and then said it was ok. Certainly no tools other than a screwdriver came out of his bag.

I'm not sure i'm comfortable with this. How should have he have tested that the seal was working correctly? I did ask the installer this question this morning on the phone and his response was that it will be fine because the flue is open to atmosphere and not pressurised and he could feel from how the flue went together that the seal had seated correctly. However, if that was the case surely the seal would have been fitted correctly when he installed it in the first place.

Since yesterday i've had the carbon monoxide detector sat on top of the boiler next to the flue (its a digital one that tells you the peak figure its seen) and its not registered anything but when he comes back to fit the seal how should be check to make sure the flue isn't leaking?

Edit: I should add that there was evidence of this having happened before when we bought the house. The previous owners told us that they'd had it fixed. Looks like they either lied or the same chap has looked at it before and not fixed it!
 
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As above,

a flue gas analysis would need to be carried out.

Don't let him leave after he has fitted the new one without doing this. Its sealed for a reason...

Piers
 
there is no rule that says an analyser must be used .
 
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You wrongly said NEED which is not the case .


Condensing boilers have been in domestic premises for 30 years and it is only from next month that newly installed boilers are being asked to be tested with an analyser so that means there is millions and millions out there that it was not a requirement for .
 
As above,

a flue gas analysis would need to be carried out.

Don't let him leave after he has fitted the new one without doing this. Its sealed for a reason...

Piers

How would this 'analysis' be carried out piers?
 
So what test should i be asking him to do when he returns with the new parts?
 
So what test should i be asking him to do when he returns with the new parts?

Nothing , he should know what to do without any interference from you , if you are not happy then employ someone else.

My customers don''t advise me on what should or should not be done , could you imagine........ :LOL:
 
OK. Let me put it another way.

What test can i pay him or any other gas safe registered person to do that will demonstrate the integrity of the seal once he's reassembled the boiler flue bearing in mind that the first seal folded on assembly and subsequently leaked.
 
Hmmm seems to be more 'dick measuring' going on here than offering help or advice to the OP

For what it's worth...just simply explain to the engineer your concerns. I'm sure he's perfectly capable of carrying out a flue gas analysis test for you. Peace of mind is priceless
 

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