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You could support the sleeper from beneath buy a bag of postcrete lift the sleeper and dig a small area out around a foot from each end and fill with the postcrete to just above ground level this will flatten when the sleeper is back in place, making sure it is level, will work if your down to...

MDF or any other wood will always get two coats of a water based wood primer MDF especially as the first coat will be soaked up. Sand with a fine grade paper a 120 should do. Usually wood as taught in any painting college is two primer two undercoat and a top coat of the finish paint usually...

You can always remove the top soil down as far as the sub soil then pick up a bulk bag of top soil to replace this should get shot of most of the bigger stone the odd farmer is happy to have the money youd pay for a bulk bag ;-) just watch where you buy your turf, watch there is no yellowing...

You are all on the right line more or less, yes remove all the bigger stones and clumps, as for gravel sized stones these help with drainage so as much as you like wont be a bad thing. When laying turf your best to get some bags of sand and use two lengths of wood or poles same width screed...