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Woooow I think you guys are totally right. I've been using this thing mis-assembled for years. I checked and yeah the old blade was a little thinner so i guess it never rubbed. Wow that's embarrassing, thanks guys :)

Oh, it's probably 12 years old...although I haven't used it too much, but yeah I'm sure it's out of any warranty period.

Yeah, that's what it kinda seemed like to me too...i guess I'll hafta see if I can take it apart to see what's up

Here's a few pics. The guard must've bent I guess, although it doesn't look bent...everything looks aligned correctly, just the blade is sitting like a 1/4" out from where it should (relative to the guard). I tried to show the spindle in the pics...you can see it *maybe* looks like it came out...

No, no riving knife on this saw. I don't think I've ever actually seen one on a circular saw :)

I have a dewalt circular saw, and was making a cut in a really dumb way and had a pretty significant kickback. The blade was pretty obviously bent so I replaced it, but now with the new blade on the blade rubs on the guard. The blade seems solid and and straight, no wobble or anything. The saw...