Closed 2-Port valve hot at both ends

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Hi!

So, I'm trying to help my dear ol' Ma with her heating woes.

The Setup:
She has a Potterton Profile boiler in a gravity fed S type hot water / CH system.
There are two Danfoss HPA2 2 port valves.

The CH one is just above the boiler, on the left(outflow I believe) pipe - that pipe forks, one side to, I would presume, the hot water cylinder, the other to this port. The return / right hand side pipe has the pump. There is no thermostat, although she is rather frugal when it comes to leaving radiators on or the boiler dial high (I will be convincing her to get a Nest, because I like gadgets, even though I live 200 miles away) - The hot water system has a thermostat - set at around 50 deg - and another Danfoss HPA2 2 port valve.

"Interesting" Sidenote:
As a sidenote, my Ma has had the hot water on 24/7 for quite a number of years. I'm telling her that I don't think that's actually what she needs especially as she is the only one who really lives there, despite weekly visits from her children that stay and shower in the morning. She claims the heating engineer that put it in said it was most efficient that way.

The Problem:
So.. the initial issue was that upstairs bathroom towel radiator would always be hot no matter what, and the downstairs rads would be lukewarm with the heating on or off.
My first port of call (pun intended) was the two port valve above the boiler, I switched this to manual. The rads then would not go off and were really rather hot! Switching the CH off, the manual switch on the valve was not moving back across. So I removed the actuator and found the tap was stuck stiff. Also there was a lot of corrosion around this tap and plate. Using pliers and WD40 I managed to loosen the tap and the CH mostly went off. However, the bathroom and pipes down to a hallway rad (the pipe returns immediately back into the ceiling from the other side of the rad so hard to say where it is on the circuit) remain piping hot.

To further try and diagnose the system, I left the actuator off the CH valve, left the boiler switched off for some time to cool the pipes down. I then ensured the valve was closed (horizontal tap) and turned the hot water on. The outflow pipe soon became very hot, the pipe into the valve was also obviously very hot, but the pipe out the top stayed cool until shortly after becoming similarly hot.

The Question:
Could this be a balance issue and the return from the hot water is coming back through the CH pipes instead of the boiler return?

Could the corroded 2 port valve be similarly faulty inside and allowing hot water flow but at a limited capacity and need replacing even more immediately?

Final Sidenote/question:
When the hot water is on, the boiler does switch off when (and I should investigate this further but while I'm here writing an essay) I presume the temperature is reached in the cylinder, but the pump seems to continue whining the whole time.
Can I confirm that the pump should only be on if either of the actuators are switched on, and not just because the programmer has the hot water program on? Or the whole time the hot water is on, the pump should keep the water flowing through the cylinder?


Thank you if you even bothered reading this monolog, and thanks even more if you can help point me in the right directions or even confirm my thinking.
 
As a sidenote, my Ma has had the hot water on 24/7 for quite a number of years. I'm telling her that I don't think that's actually what she needs especially as she is the only one who really lives there,
Leave it as it is,it works and your Ma is use to the random sounds the system works.
She claims the heating engineer that put it in said it was most efficient that way.
The engineer has a very good point,are you telling your Ma the engineer is wrong.Leave it as it is.

Could this be a balance issue and the return from the hot water is coming back through the CH pipes instead of the boiler return?
Not a balance issue but maybe an error with the hw return position.

Could the corroded 2 port valve be similarly faulty inside and allowing hot water flow but at a limited capacity and need replacing even more immediately?
The valve is due for renewal,it is failing.change both valves and actuators.The water leak will get worse it could blow the fuse in the electrics.Then its an emergency call out.

but the pump seems to continue whining the whole time.
The pump will over run (Run independently after zone valves have closed) to reduce the temperature in the boiler then switch off as long as it wired correctly, working inconjunction with a suitable bypass valve.

Can I confirm that the pump should only be on if either of the actuators are switched on,
No.
I will be convincing her to get a Nest,
Please reconsider.
 
The engineer has a very good point,are you telling your Ma the engineer is wrong.Leave it as it is.
Yessir. To me however, his words aren't so trustworthy after other actions he took 14 years ago towards a recently widowed lady... so no qualms in calling him a whole host of names.
And you read conflicting views all over the internet re: hot water 24/7 / on timer. Though checking her bills, £75 for gas over the summer quarter and £270 Jan-Mar doesn't seem extortionate, although I live in a small flat with a housemate that chooses to put the heating on full to dry a pair of jeans in the middle of summer and she lives alone in a small 3 bed semi.

Not a balance issue but maybe an error with the hw return position.
Is this an error that could exacerbate over time, or would it always have been apparent?

The valve is due for renewal,it is failing.change both valves and actuators.The water leak will get worse it could blow the fuse in the electrics.Then its an emergency call out.
I'm on it! But could a valve, which displays corrosion and had a stuck tap, even after loosening and closing said tap, leak water through?
I guess what I'm asking is could reverse circulation be the issue here and heating the top of 2 port valve - the more I think of it the stranger it seems that the return would come through the outflow pipe - but this pipework is all witch craft, right!? ;)
Maybe I should check the hall radiator, that comes on at all times whether it's HW or CH, and work out if the heat is coming through the same pipe when only the HW is on versus when only the CH is on?


I will be convincing her to get a Nest
Please reconsider.
Ha! Not a fan? I'd be interested to find out why!
It was just a solution, for a software developing geek that wants to experiment/play, to the lack of room thermostat and ease of using a wireless stat.


P.S. (And prompted by reading your signature tagline)
She's had two British Gas engineers, for the one off fee of £99 each time, to fix faults with the heating in the past year/18 months and neither seemed to have even spotted the corroded valve. Hence why I thought I'd take a look. I rewired the house previously and years later it hasn't burnt down, so am not completely inept at DIY - and to be honest I love learning, although I'm finding out in these past 24 hours that domestic heating is far more complicated than domestic electrics!


Also, thanks for your reply, Old&Bold!
 
Really,just get the leaking valves sorted before it short's out.

The system is working as best as it can, your Ma will not be impressed with your fancy alteration ideas.Believe me.

got several tados,nests and hive's for sale (current offer £2k (y)) they were replaced with traditional controls as the end users needs were not considered.

SiminStar,you have very good intentions.

All your Ma wants is reliable heating and hot water,not changes or confusion.

Just get the valves sorted and take your Ma out for a slap up lunch :)
 
Crikey - not had the valves changed in 14 years! I’d say that was pretty good going! And the pump?!
Give the system an overhaul and change the valves. Also give the system a good flush through and add a cleaner/inhibitor that can be left in! Buy a new pump and leave it at the property, ready for when it does need replacing... whilst you have the system drained for the mcv’s, check the isolation valves on the pump to see if they are useable - if not, replace them so it makes a pump change easier in the future.
 
Yep. Grundfos are crap. Apart from the comfort range (had a few DOA though. And tried the homebooster last week. Decent package, but with some mickey mouse bits inside.
 

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