There is an mechanical etching machine that removes enough copper by milling to create the tracks. I don't know if it can be manually operated having only seen it used with a CAD package ,
Interesting. I take it that you used the 'blackest' possible printing preference setting of the printer? Did you try even shorter exposures?Inket + transparency: Not bad, but artwork not black enough; resulted in some exposure of the tracks (4 - 5 mins UV exposure time), but got a working board out of it.
I confess that I nearly always use a laser printer for this purpose, although I thought I'd sometimes used an inkjet. Maybe laser toner is denser than inkjet ink.
Kind Regards, John
OOI, why did you not post this in the Hobbies forum?I'm resurrecting an old hobby

I had an inkling there were a few regulars on this forum who dabbled in this sort of thing.
If you need to find a tradesperson to get your job done, please try our local search below, or if you are doing it yourself you can find suppliers local to you.
Select the supplier or trade you require, enter your location to begin your search.
Are you a trade or supplier? You can create your listing free at DIYnot Local