Scratched UPVC door

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23 Jun 2013
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Manchester
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A UPVC door has several elements to it. The frame, which is fixed to the brick opening. The panel, which sits inside a casement. These are fine. However, it's the third element - the casement frame itself which has hinges, locks, handles etc installed which I'm asking about.

My friend has managed to gouge out a sizeable series of deep scratches in this casement section, and these are beyond a bit of buffing repair. The door is pretty new - about 2 months old. Is it possible for this section to be re-built by the supplier since taking out the whole frame and starting again would prove a real ball-ache!?

I'd assume the manufacture of these things is pretty standard, in particular the height of the lock and hinges?
 
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Can you board up the door temporally and send the door back to be copied/ remade?
Although locking gear positions should be fairly standard a few mm out could cause all sorts of problems especially with hinge locations.

If the factory is nearby you should be able to arrange to drop the old door out and get a replacement made the same day, They could swap over all the gear and glass etc keeping costs down
 
If you know where the door came from and the fact its only 2 months old the fabricator will still have your outer frame/brickwork sizes on file, if not then just supply these again and he should be able to just remake a new sash for you from the outer frame size, will also route out for the locking mech and handles as well as hinges from the jigs they use

Bread and butter for my supplier this is
 
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