Chasing a flue fault on Baxi 80e gas boiler

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This site does not support DIY gas work.
I've been through quite a few of these forums hoping to track down my fault with varying levels of success.
About 3 months ago the boiler started acting up, flame would could out early in the cycle with a flue fault being indicated.
First thing I changed was the APS, at the same time I checked the sensor tubes, the Venturi pipes, the flue collar.
That settled things down for a few weeks but then the fan itself started getting noisy, like a diesel tractor & then throw up flue fault again.
I ordered a replacement fan, while I was waiting I took out the existing diesel tractor, cleaned it & oiled it using 3 in 1, it purred again, great success.
When the new fan arrived I never bothered putting it in as the old one was now working perfectly.
It did start making noise but a lazy squirt of WD40 in the general direction of the bearings seemed to pacify it, until now.
So the diesel tractor returned & I put the new fan in a few days ago, it starts up perfectly but is known to whistle & trombone oddly enough.
Once it gets up to top temp, 80 degrees, it can be heard surging, seeking . . . . then eventually flue fault.
Now, if I drop the max rad temp to say 70 degrees it runs perfectly, no fault.

It's a bit of whack-a-mole at this stage.
The only 2 things I haven't checked is the state of the flue chimney itself & the PCB.

Any inspiration ? All welcome.
 
This needs to be asked in the cc part of the forum, please join and ask there. If you’re not gas safe registered or competent then please stop the diy guess/gas work on your boiler and stop looking for gas related advice in a public forum.
 
This site does not support DIY gas work.
This needs to be asked in the cc part of the forum, please join and ask there. If you’re not gas safe registered or competent then please stop the diy guess/gas work on your boiler and stop looking for gas related advice in a public forum.
I'm an engineer, although in electrical appliances & steel design rather than gas installations.
Read through any similar forum on here & you'll find many helpful suggestions not disregarding your above caveat.
So the PCB, has anyone resolved similar by changing the board ?
 

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