DAMP IN CAVITY WALL & EXTERNAL RENDERING LIKE PUTTY - HE

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Hi there - wondering if I could call upon your collective advice.

In September last year, we painted our extension, which is a 1980s flat-roof breeze block addition to an Edwardian brick property (NOT our doing!), with a reputable masonry paint. Prior to painting, the surface was brushed down and a stabilising solution applied (also manufactured by a reputable company).

In January of this year, we started to notice that the paint was bubbling and starting to fall off the wall. Additionally, there were little spots where rendering had been blown away (about size of 20 pence piece). There was also evidence of damp on rendering around the bottom of the back door frame, and on the brickwork at the base of the extension. This is at the point where the soil pipe enters the ground.

To add to our joy, internally, salt deposits began building up on the newly painted wall across the length of the lintel above the back door.

As our boiler had been slowly depressurising after an expansion vessel problem had been fixed - and because the bathroom is directly above the back door - I cut out a section of ceiling to see if there was a leak. No evidence. However, I was able to see that where a hole had been made to allow an extractor fan pipe to go through the cavity walls (directly above the lintel), water droplets were clearly visible on the external cavity wall (as were salt deposits).

Further investigation with a screwdriver stuck into the masonry outside revealed that a 3m wide (approx) section of the rendering from the very top of the extension all the way down the the brickwork base was damp and, in places, had the consistency of putty. However, outside of this band the rendering is bone dry (even in places where the paint is falling off.

Needless to say, we are extremely concerned and puzzled as to the cause. Suggestions have been made ranging from moisture build-up due to the use of the stabiliser, leaking soil pipe, through to a problem with the flat roof. In terms of the latter, I have checked this and there is no visible signs of cracking/damage, although I am not aware of it having been repaired or replaced in recent years.

Any thoughts from you good people out there as to the potential or most likely cause?

Appreciate any help you may be able to give - many thanks for your consideration.
 
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Could be a number of things and probably is.

Sounds like you've investigated thoroughly.

A couple of things that might not be so obvious!!

1. The render should be rendering sand (washed coarse sand). Some dodgy builders use ordinary building sand which isn't suitable for render coats as it contains a percentage of clay and other contaminants, and can go spongy when wet. A Quick check is the colour, it's usually reddish/brown as opposed to grey.

2. Internally, ( or externally in the very worst case) is another cheap and cheerfull product used extensively in the 80's called "browning". it is an internal render coat famous for causing damp problems wherever it is used. Soft and spongy when wet and can be easily raked out for inspection. I saw an extenstion externally rendered with this once by an amateur. could this be what you have?

3. Check the render both internal and external hasn't bridged the dampcousre ( if there is a dampcourse!!) It will cause rising damp.

4. A damp patch above the door is penetrating damp. Again, check inside and out at the highest point of the damp patch for abvious signs. If nothing obvious, check above for signs of dripping (gutters, facia, roof etc) It's there somewhere, you just havn't found it yet!!

Good luck
 
A damp patch above the door on the inside, would to me make me think that there is no cavity tray built in. Also sounds as if the cavity is being bridged and water is tracking across from outside wall to inside. Also check if there is a damp-proof coarse visible. There should be a "bell bead" about 6" min up from ground level, or does the render go right down to the ground? What was on the walls before you painted it?
 

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