Open vented CH - 2 port valve actuator replaced, now boiler overheating and pump noisy.

It should have been done at rest after refilling and before any running. Try it both ways.
...ok, with system at rest, completely removed the chrome slotted plug from the pump and neither water or air expelled! (for what it's worth, the system has not been drained down and refilled, these airlocks only became obvious after replacing the actuator head of one of the 2 port valves).
 
...ok, with system at rest, completely removed the chrome slotted plug from the pump and neither water or air expelled! (for what it's worth, the system has not been drained down and refilled, these airlocks only became obvious after replacing the actuator head of one of the 2 port valves).
Ok. You should have got a tiny trickle at least. Try spinning it counter clockwise with a small flat bladed screwdriver. Probably coincidence that it’s failed. That or you’ve run it dry.
 
Grundfoss ups2 15-50/60
Thats a pretty powerful pump and will circulate say 0.8m3/hr, 13.3LPM , at a head of 5.8M on speed3, which quite likely will cause pump over on even a clean OV system especially in a bungalow, suggest changing to speed1, this pump will still circulate 0.8m3/hr at a 3.0M head which should satisfy your requirements. On this speed, once you have vented all the air, see if you are getting pump over through the vent, also, get someone to start/stop the pump and watch for any pump over while the pump is starting or/and stopping, if not, and the rads are a bit slow in heating try speed2, 0.8LPM at 4.3M and repeat the tests.
 
...ok, with system at rest, completely removed the chrome slotted plug from the pump and neither water or air expelled! (for what it's worth, the system has not been drained down and refilled, these airlocks only became obvious after replacing the actuator head of one of the 2 port valves).

Push in the shaft with a screwdriver (pump stopped) this should give more than a trickle then.
Obviously if pump shat not rotating with pump "on" then new pump required
 
Ok. You should have got a tiny trickle at least. Try spinning it counter clockwise with a small flat bladed screwdriver. Probably coincidence that it’s failed. That or you’ve run it dry.
...repeating pump bleed when running, opened the centre slotted plug several times over the course of 10 mins - stacks of loud gurgling and rushing noises from the pump, and from the nearest rad. Anyway, repeated bleeding of the pump seems to have done the trick, as boiler has been firing for 10 mins continuously now and rads are warming.

Unfortunately the hot water cylinder stat broke this afternoon, probably due to recent repeatedly turning it up and down to the max in an effort to run tests. As such I can't test the hot water side for now, but this is a massive improvement.

Thanks all for advice. Much appreciated.
 
Thats a pretty powerful pump and will circulate say 0.8m3/hr, 13.3LPM , at a head of 5.8M on speed3, which quite likely will cause pump over on even a clean OV system especially in a bungalow, suggest changing to speed1, this pump will still circulate 0.8m3/hr at a 3.0M head which should satisfy your requirements. On this speed, once you have vented all the air, see if you are getting pump over through the vent, also, get someone to start/stop the pump and watch for any pump over while the pump is starting or/and stopping, if not, and the rads are a bit slow in heating try speed2, 0.8LPM at 4.3M and repeat the tests.
Will do. (y)
 

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