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New two-port valve - water hammer on opening

Perhaps it is?
Can only assume that's where it's been teed in... As it should be.
Probably allready suggested but maybe run with the 2 port actuator removed and the valve left manually opened for a few days.

Also, the Spirovent is installed between the pump discharge and the MPV, maybe better to have it installed before the pump inlet.
 
Is the above EV in addition to the Megaflo air bubble?? so has nothing to do with a (red) EV installed if a heat only boiler.
Yes, that’s the cream one to assist the Megaflo. The original on the heating side was red (which makes sense) got replaced with the gray one (less so).
Looks like it, so should have been installed downstream of the expansion valve on the cold feed to the Megaflo.
It is, as per IMG_1488, there’s big 22mm t-off from the cold feed to the Megaflo after the pressure control unit. Glad that aligns with expectations.

Probably allready suggested but maybe run with the 2 port actuator removed and the valve left manually opened for a few days.
I don’t think that has been, but makes sense & we’ll test for a while. My expectation is that with the NC valve held open we won’t have the issue.
Also, the Spirovent is installed between the pump discharge and the MPV, maybe better to have it installed before the pump inlet.
I don’t think there’s enough space above the flow pipe from the boiler to do that. It’s too close to the ceiling.
 
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Couple/three other things which we’ve considered:

* Is there an Integrated Flow Check valve in the Wilo Pico pump that might allow a pressure difference
- No evidence the PICO pump has such a device; plus hard to see how it would have this effect

* Might the pump benefit from a run of the de-aerator function?
- Pressed the button & waited 10 mins while it ran, will advise IDC

* Could the old Califei(?) air-vent at the top right of IMG_1490 be holding some air?
- We were told to keep the black plastic bleed screw locked down to avoid air being sucked into the system

PS: And thanks for the continued input. Very much appreciated by both of of us.
 
Couple/three other things which we’ve considered:

* Is there an Integrated Flow Check valve in the Wilo Pico pump that might allow a pressure difference
- No evidence the PICO pump has such a device; plus hard to see how it would have this effect

* Might the pump benefit from a run of the de-aerator function?
- Pressed the button & waited 10 mins while it ran, will advise IDC

* Could the old Califei(?) air-vent at the top right of IMG_1490 be holding some air?
- We were told to keep the black plastic bleed screw locked down to avoid air being sucked into the system

PS: And thanks for the continued input. Very much appreciated by both of of us.

No, no check valve, I have one of those pumps myself.

I've also installed a few of these pumps in relation's and I didn't use this air venting function in any of them, no harm in using it, it just varies the pump speed up and down for this 10 minute period.

What you might try, even though not the recommended mode, is PP (proportional pressure), note the pump power in watts, W, in whatever CC mode you are now running on, CC2?, then turn the setting knob anticlockwise into the houses, stop turning it occasionally, it will then flash the selected PP head and then display the power in watts, keep adjusting it until the power is exactly the same as it was in CC mode, see does it make any difference.

Just open the Caleffi AAV blanking cap now and then to check for any air.
 
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FIXED !
A brief update now that we've had a working fix for a couple/three months.

We got in another local company who went through the issue & all the items documented here, agreed that the issue was a build-up of pressure between the three-port valve & the safety two-port for the HW tank, and came up with a wiring solution that has eliminated the problem.

In short, the two-port HW valve was opening when the HW cylinder thermostat called for heat, releasing pressure built-up during CH operation. The solution was to instead wire it through the over-heat safety cut-out so that instead of closing when the tank came up to temperature it will now only close when the tank detects an overheat condition.

So the HW two-port is now held open during normal operation of just the CH, preventing pressure build-up, but will still close if the HW cylinder becomes too hot during the DHW mode.

Thanks again for all the input & hope this helps someone in future.
 
Post 8 did suggest that the normal wiring is through the HL stat, also the few schematics I've seen show the 2 port installed between the 3 port and the cylinder, don't know if this one is.
 
Thank you. Obviously the original plumber from 20 years ago had wired it incorrectly and that wasn’t changed when the new boiler went in.
 
Absolutely - In a Y plan with an unvented, the 2 port is there as a safety device not a zone valve, if it's wired as a zone valve then it's not doing what it should and why it's fitted.
It should always be wired through the HL stat as that is the primary fail safe cutoff for the unvented and the 2 port is the safety device that isolates the unvented from the heat source, in that failure condition, it's why a Y plan (3 port) must have a 2 port fitted to the primary.
 
Thanks for the clarification. Interesting that there was no bang issues with the old system but I’m so glad it’s sorted now. Not to keep expecting noises every so often is saving my nerves!
 

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