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Well I hope it does form a sound electrical connexion as it is the method used for terminating on to these as there is nothing to tighten against: .... I can't find fitting instructions on line to quote from but they say to leave 5mm clear of the resin, fit a nut, washer, lug, washer & nut.
As I said, it will remain an 'electrically sound connection' so long as the two nuts remain 'locked together (through the washer-lug-washer innards of the 'sandwich'), but will cease to be a 'sound electrical connection' if the nuts 'come loose'. However, as I also said, if one of the nuts were also tight up against something, the risk of that 'coming loose' would be reduced. I can understand them not wanting a nut tightened against that slightly concave edge of the resin, but that could be addressed with a sufficiently fancy (maybe 'box') washer.
So, as predicted, you have pre-empted my question but I'll ask it anyway. When that bolt is actually the thread on the gland and the thread passes unhindered through the wall of an enclosure, let's say it's plastic as I believe you understand that concept, may I also assume you accept this arrangement is electrically, but not mechanically, sound? The lug is of course now replaced with the banjo.
Same answer as above. Obviously not mechanically sound in terms of mechanical attachment of the gland to the enclosure but, electrically speaking, the same as above - i.e. electrically sound so long as the two nuts remain 'locked together (this time through the banjo innards of the 'sandwich'), but will cease to be a 'sound electrical connection' if the nuts 'come loose'. Again, if the inner nut were tightened up to the uinside of the enclosure, then the risk of that 'coming loose' would probably be reduced.
Perhaps we should go back to previous arrangements with a tapped hole for a lug to be bolted directly to.
A tapped hole in what?

Kind Regards, John
 
electrically sound so long as the two nuts remain 'locked together (this time through the banjo innards of the 'sandwich'), but will cease to be a 'sound electrical connection' if the nuts 'come loose'. Again, if the inner nut were tightened up to the uinside of the enclosure, then the risk of that 'coming loose' would probably be reduced.
So if I understand correctly, in your opinion this is a good design?
upload_2021-3-29_1-29-55.png

with the first nut tightened for mechanical stability then the second nut for electrical.
A tapped hole in what?

Kind Regards, John
In the side of the gland, there used to be either a flat or a lump with flat top drilled and tapped and usually supplied a 2 or 0BA slotted roundhead screw. The position crudely shown in red above.

This is a completely unrelated product but it gives an idea
61m7Gplj7PL._AC_SX679_.jpg
 
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So if I understand correctly, in your opinion this is a good design?
Pretty 'good :) It would certainly be my opinion that it would be less likely (than your previous drawing) to suffer from a subsequent deterioration of the required electrical continuity between banjo and gland (due to 'coming loose').
... with the first nut tightened for mechanical stability then the second nut for electrical.
Not really for that reason, as you have stated it. Rather, with the first night tightened against something rigid so that tightening of the second nut against it (with intervening banjo) would produce a more 'reliable' (likely to last) adequate electrical connection between banjo and gland body.
...In the side of the gland, there used to be either a flat or a lump with flat top drilled and tapped and usually supplied a 2 or 0BA slotted roundhead screw. The position crudely shown in red above. ... This is a completely unrelated product but it gives an idea ...
Ah, right. I've seen such things on products such as you illustrate but never, that I can recall, on an SWA gland.

To keep all this discussion in perspective, we might perhaps consider the fact that I would imagine that the iffiest part of the 'earth path' is nothing to do with anything we've been discussing but, rather, the connection between the cable's armour and the gland.

Kind Regards, John
 
In the side of the gland, there used to be either a flat or a lump with flat top drilled and tapped and usually supplied a 2 or 0BA slotted roundhead screw. The position crudely shown in red above.

This is a completely unrelated product but it gives an idea

socket version of the PL259
 
Pretty 'good :) It would certainly be my opinion that it would be less likely (than your previous drawing) to suffer from a subsequent deterioration of the required electrical continuity between banjo and gland (due to 'coming loose').
Not really for that reason, as you have stated it. Rather, with the first night tightened against something rigid so that tightening of the second nut against it (with intervening banjo) would produce a more 'reliable' (likely to last) adequate electrical connection between banjo and gland body.
Ah, right. I've seen such things on products such as you illustrate but never, that I can recall, on an SWA gland.

To keep all this discussion in perspective, we might perhaps consider the fact that I would imagine that the iffiest part of the 'earth path' is nothing to do with anything we've been discussing but, rather, the connection between the cable's armour and the gland.

Kind Regards, John
OK so my reading of this is you are generally happy with '2 nuts' approach and from previous posts a hesitancy with the single nut version, in other words you prefer the older system of installing the gland.

The 'earth point' was there way, way back, starting with the cast iron pots then on to the earlier brass versions. The it seemed to make sense to do away with the 'external earth point' and move it inside the enclosure with a banjo, early versions of which were bent and never intended to be bolted to the enclosure.

I don't believe I'm aware of anyone else having concerns about the integrety of the SWA to gland connexion when correctly installed onto the cable. Perhaps we should do away with it, afterall there is no regulatory requirement for it.
 
OK so my reading of this is you are generally happy with '2 nuts' approach and from previous posts a hesitancy with the single nut version ...
As I've said, the '2 nuts' approach is what I've always used with plastic boxes, primarily because I'm more confident of the 'longevity of tightness' when the banjo is between two metal nuts that have been 'tightened together' than when there is just a single nut with plastic as one of the materials that has been 'tightened onto' by a single nut.

As for metal boxes, I have never used a banjo, because I don't see the need. In fact, given that you have agreed that the material (brass or steel) is not an issue, I'm a little surprised that you see a need, either ...

... with a metal box, with or without a banjo the earth path is essentially the same (other than for the material). In both cases, the gland is clamped to 'a piece of metal' (by a locknut) and the CPC lug is bolted (with a nut and bolt) to another place on that 'piece of metal' - that 'piece of metal' forming part of the earth path. The only difference is that in one case the 'piece of metal' is a brass banjo and in the other case it is part of the steel box. So, if you don't think the material is, in itself, an issue, I don't really understand why you think it is 'better' with a banjo.

To take an extreme case, what if it were a brass box? Would you still feel it 'best' to bolt a brass banjo onto that brass box (ussing the gland's locknut and a nut/bolt) - and, if so, what would you believe it was achieving? If you wouldn't, then it would seem that, despite what you've said, your concern about a steel box without a banjo must relate to the (steel) material, mustn't it?
... The it seemed to make sense to do away with the 'external earth point' and move it inside the enclosure with a banjo, early versions of which were bent and never intended to be bolted to the enclosure.
I have to say that, even now (with plastic enclosures), I quite often bend the banjo and do not bolt it to the (plastic) enclosure, particularly if it is to be installed outdoors, since there seems no point (and downsides, if outdoors) in drilling an unnecessary hole in the enclosure for that purpose.
I don't believe I'm aware of anyone else having concerns about the integrety of the SWA to gland connexion when correctly installed onto the cable.
I don't have any particular concerns about it. My point was that if one wants to do 'barrel scraping' as regards potential theoretical/hypothetical issues concerning the 'earth path', then I would have thought that the armour/gland interface would be at least as great a cause for theoretical/hypothetical concerns as the issues we've been discussing.
Perhaps we should do away with it, afterall there is no regulatory requirement for it.
There are, indeed, other ways in which it could be done, but I suspect that any alternative method of connecting to the armour would be at least as iffy as (probably more iffy than) an 'SWA gland'.

Kind Regards, John
 
There are, indeed, other ways in which it could be done, but I suspect that any alternative method of connecting to the armour would be at least as iffy as (probably more iffy than) an 'SWA gland'.

The only alternate method I have ever seen, was to remove a narrow strip of the outer PVC, then use an earth clamp. I'm not sure I was impressed with that, or not. I can't remember what they used for glands, pre-PVC armoured cables - other than the lead type armoured cables.
 
The only alternate method I have ever seen, was to remove a narrow strip of the outer PVC, then use an earth clamp.
Have you never seen the armour pulled away from the cable, twisted, stuffed into a bit of G/Y sleeving and then connected to some sort of terminal?

Kind Regards, John
 

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