Looks like we might have a possible solution.
I have spoken with the Devi people. Who are now Gaia Climate Solutions Ltd. (formerly DEVI Electroheat Ltd.) and arranged an engineer to visit next week.
The engineer will be able to heat the mat up somehow and trace the point at which the fault has occoured using a thermal imaging camera. We can then lift the one tile where the fault is and they can repair that part of the cable.
Simples
Well lets wait and see!
Whether this is covered by warranty will be decided by the engineer when he looks at the mat after we have taken the tile, adhesive and self levelling compund up. If it's a manufacturing defect it's all covered by Gaia Climate Solutions, no charge to me.
But if he decides that the fault was due to the mat being damaged during installation, then I have to pay for the engineer call out.
Here is a quote from the email I got sent by them...
"We are sorry to hear you are experiencing problems with your under floor heating, from the information provided we have determined that you require an engineer to visit, investigate and potentially repair your under floor heating system.
The cost for this visit to attend will be as follows:
£150.00 - Engineer call out including first hour £75 per hour - Every hour or part thereof
£8.50 - Per devimat repair kit £9.99 - Per deviflex heating cable repair kit
£89.99* – Replacement devireg Touch thermostat
Please Note: The devireg 550 has been discontinued and replaced by the devireg touch.
£34.99* – Replacement devireg 550 switching unit (BACK)
All repairs will be capped at £450 VAT, plus any repair kits. *All costs stated above exclude VAT at the current rate, except where highlighted.
To assist our engineer we request a relevant contractor to be present to lift the floor coverings as required. Failure could result in an aborted cost.
Underfloor Repairs accepts no liability for associated costs due to the repair of the product.
Whilst we have a good success rate and will endeavour to repair the fault, there are occasions where due to the severity of the damage to cable/mats we are unable to successfully repair the product. Our engineer will provide full details regarding the action required should this happen.
All repairs carry a 12 month warranty. (a copy of the full terms and conditions are available upon request)
It is strongly recommended that firstly you follow the underfloor repairs guidelines to checking the system to eliminate any basic wiring, thermostat or fuse issues. This service is a underfloor repair service, if the fault is found to be something that was originally declared as working on our trouble-shooter guide, a charge will be made of £275 VAT.
In the unlikely event that heating failure is a result of a manufacture fault, we will provide the relevant materials including a sample of the cable, an onsite engineers report and any subsequent images to the manufacturer to assist any claim.
If you are in acceptance of the above quotation, please complete and return the attached page. Should you require any further assistance please do not hesitate to contact myself on 0845 3052175.
We look forward to contacting you shortly to arrange a convenient appointment."
Personally I think there is little chance that the engineer will say it was a manufacturing defect, but it's still cheaper than ripping the whole floor up and re doing everything!
Regards,
Simpic