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How to cut metal sheet part from electrical lamp base?

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10 Jun 2024
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Mauritius
Hello,

I am a DIY'er and there are some wall/ceiling electric lamps to install but the base is completely flush with the surface so there is no groove for the electric wires to pass through from the surface trunking. I think these lamps were meant to have their wires go through the wall/ceiling and into the base. But in my situation, the lamps need to be installed on the surface instead. So, i want to ask how to cut a defined area piece of metal (without scratches or distortions) from the base and without any expensive equipments?

I have managed to cut one of the bases using a saw blade.
474085318_2074239469685558_5800419567787298969_n.jpg473571674_955486436140675_118934763927494689_n.jpg

But for the other bases shown below, the same saw blade does not work and i think it's because of different metal. The metal part to remove is shaded with a pencil on the inside and outside of each base. I have tried to drill the shaded area using a metal drill bit 5mm HSS from the inside of the base but it keeps slipping.
473252817_645957714431590_2403578194925997077_n.jpg473588543_1670373317233908_4830649922300474876_n.jpg474203162_1126155062548697_3766627910548340232_n.jpg

Maybe i need other tools? I did some research and i am considering to buy these:
Cobalt-containing Saw Blades.pngMini Hand Saw.png

Any suggestions or ideas would be much appreciated. Thanks in advance!
 
The saw you show there is a modern day replacement for the Abrafile........anyone remember them?
That saw will work just fine, but the work needs to be firmly held - whatever system you choose.
John :)
 
Would’ve been easier to put a disc of timber on the base to raise it and allow cable entry.
 
You can drill it as you originally planned but you need a centre punch to mark the centre first to stop the drill wandering.
 

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