There are a variety of vermiculite ores which may be obtained from about 65 mines
around the world. Ores used in the UK are currently derived principally from three
major mining operations in South Africa and USA. Vermiculite is imported as a
concentrate of vermiculite flakes within a size range of <1 mm to 8 mm. It is an
inert material. On rapid heating to 900 - 1000oC, vermiculite's interlayer water
expands to form steam. The pressure of this steam evolution forces the silicate
layers apart from one another and the vermiculite flake forms an elongated
concertina-like particle 20 - 30 times its original thickness (The name "vermiculite"
is derived from the Latin word vermicularis, meaning "worm like" on account of the
elongated, twisted and curved columns produced after exfoliation).
3.3 The commercial exfoliation of vermiculite is performed by passing the crude
vermiculite concentrate in a controlled manner through a suitable furnace. The
exfoliation is controlled by a time/temperature relationship, which is critical for the
bulk density and the quality of the product. The exfoliation process usually takes
between 4 and 8 seconds depending on grade, type of furnace and source of
vermiculite, after which the particles are removed from the furnace chamber
through a cyclone or classifier system to collect the product from the hot gas
stream. The classification system not only separates the particles from the hot gas
stream, it also removes excess fines, and allows the product to cool slightly.
3.4 Vermiculite is non-combustible and insoluble in water or organic solvents and its
uses include:
• building products: building boards, plasters, insulation
• industry: insulation shapes, refractory shapes, dispersions, friction linings
• horticulture: growing media, packaging material for bulbs etc.
• agriculture: feedstuff additive, soil conditioner