Pressure testing CH fail

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Happened ages ago, taken this long for me to come to terms with and share my stupidness :LOL:

Decided to finally get some central heating involved in my life, being a fairly competent DIYer and up for a challenge I decided to do most of the work myself...

Radiators all hung, floors up, pipework in upstairs and downstairs, HW feed sorted, immersion heater chopped out, everything run to intended position for boiler, nothing too complicated just time consuming!

Being cautious I thought I'd do a little pressure test before reinstating all the floors just in case - dry testing in a no-no so thought I'd hire a pressure test pump and check for any leaks, pretty sensible so far.

Sitting downstairs with 5 pipes in front of me - flow & return to upstairs, flow & return to downstairs, HW feed. Thought I'd start with upstairs, capped off return, connected pump to flow and starting filling....got to 1bar, run upstairs, no leaks, keep pumping, omg getting a bit hard to pump, keep going, 2bar, heard a creak from upstairs must just be a radiator settling on the mounts, checked still no leaks, all good.

At this point common sense should have kicked in and I should have starting questioning how DAMN HARD it was to keep pumping but I ploughed on to 2.5 bar until there was a loud pop upstairs and I ran up to find water jetting out of the middle of one of the radiators :cry:

Seems I was reading the scale in Mpa instead of Bar, absolutely amazed that not a single joint failed at around 25 bar, the first thing pop was a brand new radiator!

Downstairs tested fine afterwards at 4.5 bar :mrgreen:
 
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I hope you called the radiator company and got them to replace it for free:LOL:
 
loud pop upstairs and I ran up to find water jetting out of the middle of one of the radiators

If only that was caught on tape :D That 25 Bar is equal to 254KG applied per square centimeter inside that radiator! :rolleyes:

I would also be careful and check that you have not stressed any joints what may leak later in time.
 
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If only that was caught on tape :D That 25 Bar is equal to 254KG applied per square centimeter inside that radiator! :rolleyes:

I would also be careful and check that you have not stressed any joints what may leak later in time.
Haha interesting fact, although that would be 250 Newtons per cm², not kg. 250N is the weight of approx 25kg, still a huge amount! Even normal 3 bar over a 600 x 1600 rad it would be around 300000 Newtons or the weight of 30 tonnes. If it were a piston it'd be a powerful one!
 

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