I think I was kind of saying that earlier up in the post Agile, when I compared the diaphramn with a thermostat..?
If a stat in a car is fitted the wrong way round, then it will find the weak link to blow pressure, in my car the bottom rad hose.
If the faulty part is holed - as it was, and now it's sealed as it should be, then water is bypassing something that it shouldn't before the part was replaced. Surely that would bleed some hot water to DHW?
Running the hot water tap in this situation means that the water pressure in the boiler reduces at the same rate as water flow from the tap
Running the hot water tap in this situation means that the water pressure in the boiler reduces at the same rate as water flow from the tap
The water coming out of the tap doesn't have any influence on the water pressure indicated on the gauge. Well, not directly anyway. When the pump starts it will pull the gauge down a bit due to the negative pressure.
In fault condition/flow switch bypassed yes it does. The pressure goes down in relation to the HW (that is cold) flow.
If the boiler doesn't fire when running the tap but it does fire when you bypass the flow switch, there must be some kind of issue with the diverter pin not making the switch on it's own (this is controled by the diaphragm you've changed) If you remove the microswitch from the end of the diverter can you see the pin extend fully?
There is no visible microswitch attached to the end of the 3 way valve, that would be pressed by the diaphramn pin. The only microswitch in the area around the 3 way valve is the flow switch on top of the 3 way valve.
When you run the tap with the flowswitch bypassed do you get hot water?
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