Saunier Duval daily pressure loss and British Gas ineptitude

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We have a 7 year old Saunier Duval Thema f23 and have the British Gas Homecare 200.

5 British Gas “engineers” have come over 5 times in the past week and yet, cannot explain why the boiler works fine and maintains pressure when it is switched on and why the pressure drops to 0 when it is switched off. They have suggested many things and now, after ripping out some floorboards, they are threatening to rip out our new tiles and walls in search of a mythical leak!!! Details below:

On 5th of February 2009 (temperature was -1 degrees centigrade), we had an engineer from British Gas come to service the boiler. He serviced the boiler and fitted a Hydroflow unit for £150 as well.

The next morning the boiler started making whirring noises and then we smelt burning and then the noise got louder and the boiler seized up and cut out. The pressure gauge displayed 0. We phoned up British Gas and they kindly told us to get National Grid.

The National Grid engineer was fuming and told us that this was standard practice for British Gas and told us that there was nothing wrong with the gas system and left – he also told us that he had to personally speak to and convince British Gas when they refused to answer the call of a 89 year old lady who was literally freezing to death on the grounds that National Grid had to go first and check the gas!

The British Gas engineer then came with a plastic tupper box with a few screwdrivers (no toolbox required for these engineers) and proceeded to insert pieces of tissue into the boiler. He then told us that the previous engineer forgot to tighten a few screws and that might have been the cause of the problem. He then used his fingers to manually move the boiler sensor switch (this is a spring loaded part) and then announced that this was the problem and said that a new part needed to be ordered. As we still had no heating or water, he topped up the pressure and told us that we might get some lukewarm water when the heater was running but could not explain the burning smell or anything else. We asked him if the radiators needed to be aired and he said that was not necessary. He seemed to be in a hurry to leave.

He left and an hour later, the pressure was in the red zone (3 bar) on the dial. We aired the radiators ourselves and that was that.

The next morning, the boiler came on at 6am and after about 5 minutes, started making whirring noises. The noise got louder and then the boiler exploded with a loud BANG and a massive burst of steam.

We phoned British Gas again and went through the story and the operator asked us “what do you want me to do?” Anyway, such encouraging customer service and after a long pleading conversation, an engineer came on Tuesday and changed the switch and any other parts that might have been sitting around in his van. He left and said all was well. An hour later, the boiler came on with the timer and we heard it whirring and it cut out. The pressure displayed 0.

British Gas then sent the same engineer on Friday, this time accompanied by a “senior” engineer (does this mean that we get junior engineers all other times?) who joined the junior engineer in “fixing” the boiler. Additionally, the senior engineer also criticised us for having floor tiles in parts of our house as he said that this makes their lives harder! "This is what you get when you put them fancy tiles - we might have to rip 'em out"

This time, they replaced the water valve, connection pipes and they also "checked" the expansion vessel, the out flow pipe and told us all was well.

An hour after they left, we switched off the boiler, went out and came back and the pressure was 0.

They came back two days later, and then moved a few more things around and then announced at the end that there might be a leak in the piping system.

The engineer came back the next day and filled up the boiler pressure and watched it go down to 0 in an instant. He did this 5-6 times. This means that we are “leaking” 2-3 litres of water at a time! He then ripped our floorboards and couldn’t find a drop.

They still could not explain why the boiler works fine and maintains pressure when it is switched on! The pressure only drops to 0 when it is switched off.

Now they are threatening to dig up the tiles and cut into the walls of our 1-year-old extension where the heating pipes are sunk.

Our builders have come in and kindly checked everyting have assured us that there CANNOT be a leak as there would be evidence of water leak on the tiles and the wall. They have also used a Moisture Meter and have told us that there is no sign of leaking water. They tell us that walls and floor tiles would show evidence of water leak given the amount of times that the British Gas guys have topped up the system. They also tell us that the Boiler heat exchange might spoil with the amount of topping up with fresh water.

The British Gas “engineers” have also told us that they are not responsible for the damage they cause as a result of looking for this mythical leak. They also don’t feel that the pressure gauge might be faulty! They also don’t want to change the expansion vessel!!!

They also told us that they will only search for this leak for a value of £1000 after which we will have to foot the cost. They also don't answer us when we ask of the possibility of not finding a leak!

5 engineers (one is senior at that hmm…) have visited 5 times with a 6th visit in a few days and yet, they cannot explain why the boiler works fine and maintains pressure when it is switched on and why the pressure drops to 0 when it is switched off.

The tactic from British Gas seem to be to firstly sell you the Hydroflow, then order some cheap replacement parts and then search for mythical leaks for the value of £1000!!! What next? Poke a hole in your piping system when no one is looking? Suggets that rats have chewed through the copper? Elves? Imps?

More to follow unless someone can provide some sanity please!!! This is our 12th day with no heating!
 
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I hope that you feel better after all that!

At least I do agree with British Gas about the stupidity of rendering pipes inaccessable by covering them with fancy tiles!

I expect the problem may lie with the expansion vesel or it's communication pipe.

They are easy for a competent engineer to check but then you have chosen to engage British Gas!

Tony Glazier
 
I had a similar problem with my GFs Saunier Duval. It was a flat expansion vessel (leaking air from the valve). However if they have checked the PRV is not acting when heating up and checked Expansion vessel has air and no leaks, I guess your problem must be different :eek: . However I would check the prv outlet pipe yourself.
This does not explain the other symptoms, Just the erratic pressure.

PS. Is the air valve on these boiler prone to failure. Even with the new EV I have to put air in it every 6 months to a year or so. Also its a bugger to get to. I much prefer my Vaillant ecotec EV location.

Edit. To slow AGAIN.
 
There is more to checking an expansion vessel than just checking the air pressure.

British Gas dont seem to train their engineers about that though.

If they could only get that right they would save about £100k a year!

Tony Glazier
 
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There is more to checking an expansion vessel than just checking the air pressure.

British Gas dont seem to train their engineers about that though.

If they could only get that right they would save about £100k a year!

Tony Glazier

I agree there is more to checking an expansion vessel than just checking the air pressure. However with a rad bleed open, when the EV is full of air the water stops coming out of the nipple. So in my mind in my instance the bag in the vessel can't be holed and the air valve must be letting by.
 
Thanks for your prompt responses.

We tried to ask British Gas engineers to check the expansion vessel and the pipes. They keep saying "I have repressurised the vessel"

And Tony, surely, Topps Tiles won't exist without *stupid* people like us going for fancy tiles. In future, I will ask for see-through glass tiles to make BG engineers happier :oops:
 
Buried pipes are a nightmare, but its no use whining about them

I feel for you FBBG I do, but I would seriously think about cutting your loses and getting a new boiler.

Sauny's are the bumfluff of Satan and should be treated the the disdain that they deserve.
 
So the fact that the pressure is maintained when the boiler CH is working and suddenly drops when switched off is something to do with the expansion vessel / communication pipe?

In our current state, they have shut off the heating pipes and we can only get hot water and in this state, the pressure does not drop...

Sorry for sounding ignorant (as most of us newly affected boiler victims are)


I hope that you feel better after all that!

At least I do agree with British Gas about the stupidity of rendering pipes inaccessable by covering them with fancy tiles!

I expect the problem may lie with the expansion vesel or it's communication pipe.

They are easy for a competent engineer to check but then you have chosen to engage British Gas!

Tony Glazier
 
If the boiler is isolated from the CH by the service valves and the pressure is stable then it does look like a leak in the house somewhere.

The fact that it doesn't appear during operation could be due to expansion in the system - possibly a dodgy soldered joint somewhere.

With the best will in the world your builders may not have checked the right spot, and a damp meter is not perfect.

this still does not excuse BG's general uselessness.
 
Quote.
So the fact that the pressure is maintained when the boiler CH is working and suddenly drops when switched off is something to do with the expansion vessel / communication pipe?
IMHO
Yes.
Let the heating system cool.
Topup to 1.5 bar
Turn heating on.
If pressure gets above around 2.5 bar
Look outside for water being ejected from sytem PRV pipe.
If yes prob EV.
IMHO.
 
Thanks MoN and others,

I just tried what you suggested. Don't know if it is a good thing or not but te pressure stays the same level when the boiler CH is working. It drops to 0 straight after it is switched off.

Also, the radiators still hold the water. This should suggest that the water is not leaking from the system? Hmm...the misery continues - outside temp today = 0 degrees...
 
The pressure should rise when the heating is working. The fact that it stays the same indicates a leak at the same rate as the pressure rise. When the system cools the pressure drops. You need to confirm where the leak is. Turn off the power to the boiler and pressurise the system to 1.5 bar. Now turn off the isolating valves to the heating pipework and leave for a couple of hours if possible. If the pressure on the gauge drops the leak is on the boiler. If it drops when you open the isolating valves it is on the system. If it doesn't drop I would suspect a faulty expansion vessel or PRV.
 
probably time to stop ****ing around.

pressurise the system to 1 bar when cold. turn on heating. watch gauge. check PRV pipe. if the pressure gets to 2.5-3 bar the vessel or the pipe to it is ****ed. check there is no leak from the PRV pipe.

if all is ok and there is no leak from the boiler you have the pleasure of a "mystery" leak on the system. add leak sealer or dig up your fecking floors to find it.
 
I think that the EV may be OK. When the c/h is working the boiler is keeping a steady pressure and nor blowing off through the PRV.

When off it then suddenly looses pressure. This suggests ( same as Dan R) that there may be a dodgy joint somewhere.

Maybe its the builders that are incompetent rather than BG.??

You are keen to slag a company off ( and i'm no lover of BG ) yet they have visited this boiler on many occasions. I'm sure they would have fully checked the EV, including re-pressurising it, then taking the heating on and checking the prv.

If you had phoned an independent RGI , i bet you many would not want to step through the door to work on a Saunier-Duval. These boilers are sh*te........

Put it out of its misery now.......
 

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