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Suzuki go-kart engine

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21 Feb 2019
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A long shot I know, but here goes. My nephew has just bought a go-kart with an electronic ignition Suzuki v160 5.3hp engine, shown in the photo, to renovate for his sister. Does anyone know where I can get hold of a manual for this to help him or could anyone share one with me? Google search hasn't helped. Cheers
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These are remarkably similar to the Honda GX160 engine......OHV, Keihin carburettor and wet sump.
They are pretty simple and reliable, usually with the fuel tank on top.
I don't have a manual, but can I be if any assistance at all?
John :)
 
These are remarkably similar to the Honda GX160 engine......OHV, Keihin carburettor and wet sump.
They are pretty simple and reliable, usually with the fuel tank on top.
I don't have a manual, but can I be if any assistance at all?
John :)
Thanks John, much appreciated. I've shared your message and if my nephew and his Dad do have any questions I'll post here. Thanks again, very kind gesture.:)
 
I think the real issues with this sort of project are:
Converting the end of the crankshaft to take a chain drive; (there's no clutch)
Connecting the throttle mechanism - this engine has a governor to give a maximum speed of 3600 RPM and wouldn't like to rev much quicker than that.......often there is a lever on the engine top to set it's speed - unless it's been on a generator of course when it's speed is pre-set.
We'll see if Beverly posts back.
John :)
 
I think the real issues with this sort of project are:
Converting the end of the crankshaft to take a chain drive; (there's no clutch)
Connecting the throttle mechanism - this engine has a governor to give a maximum speed of 3600 RPM and wouldn't like to rev much quicker than that.......often there is a lever on the engine top to set it's speed - unless it's been on a generator of course when it's speed is pre-set.
We'll see if Beverly posts back.
John :)
Thank you Burnerman, I'll update if my nephew runs into any problems, but he and his Dad are grateful for all of the support that's been provided here. Thanks!
 
A great project and we wish it every success!
Sometimes an easier route is to use a motorbike engine, where you get chain drive, automatic or manual transmission with a clutch and easier throttle management all thrown in.
Anyhooooo - oil is 10/40 semi synthetic, plug is an NGK BPR6ES - not much more of relevance really!
I'm sure we would appreciate any updates!
John :)
 
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