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Vaillant Solar - how to tell it we no longer need to heat the pool

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22 Jun 2022
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There is a solar h/w system installed at my house (it was put in about 10 years ago, before we bought the place). Vacuum tubes on the roof, Vaillant Auromatic 560 controller. The solar heat is routed first choice to the Vaillant h/w tank and when that reaches the target temp it is diverted via a long pipe run to a secondary heat exchanger for a swimming pool.

It was all working well until recently, when the diverter valve got stuck in the open position. So now, when the tank reaches the configured temperature and the controller tells the valve to switch the heat flow to the pool, the command is ignored and the flow continues into the tank, leading to overheating.

The obvious thing to do would be to free up the valve. However, we no longer use the pool, so I would prefer to reconfigure the system to tell it we don't have a pool anymore, just a h/w tank. This would then mean the controller would automatically turn off the flow pump when the tank reached the desired temperature.

The problem is I can find no configuration parameter in any of the manuals that tells the system how many heat sinks there are. It just seems to know there are two. There is an option to say which one is top priority (the tank) but no option to remove the pool as a heat sink.

The only idea I have is to disconnect the temperature sensor from the pool (“SP 3” in the manual) at the controller. Perhaps if it detects no sensor it will treat the system as having just a h/w tank and nothing else ?
 
Evacuated Tubes reach very high temperatures once the cylinder max temperature or the collector protection switches off the circ pump, they can reach 250C or higher which will degrade the solar fluid very rapidly even though the E.tubes contents are blown down into the expansion vessel each time the protection operates. I wouldn't dream of installing E.tubes (I have flat plates) without a dump radiator even though, no doubt, lots of systems don't.
However, if you are happy as is and presuming there is a "swimming pool" max temp setting that also switches off the circ pump then you could install a resistor in place of SP3 with a value corresponding to the switch off temperature, you should be able to get the proper value resistance once you know the type of sensor installed. Disconnecting the sensor might flag a alarm condition and stop the system from operating.
 

Attachments

thanks for the reply. I get the idea, but I can't open xml files ( I have Linux. I've tried a few hacks but nothing works). Could you export the contents as a different format ?
 

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