Flatpack Manufacturing Error?

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Hi all

My partner bought a piece of flatpack furniture made by a company I've never heard of but who seem to be legit (Tvilum). It's a shoe-tidy thing.

The issue is the predrilled holes (although they align on opposite pieces) have been drilled about a couple of centimetres too low so the doors catch on an attachment at the bottom and don't sit flush at the top. I've checked the manual and there appears to be only one way the thing will go together. I cannot see anyway that it could be user error but will hold my hands up in shame if it is.

Their customer services have refused to communicate with me (they replied to say they only hold business to business contact) so I've had to contact the seller Abdads Furniture in Wales who have forwarded my issue. The only trouble is it's been two weeks ...

Anyway my question is - despite computer-aided manufacturing and QA checks - how likely is it that mass produced furniture can still be subject to errors?

For instance we've had bits from Ikea but never had an issue like this.
 
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photos would help to see the issues
Its possible there may have been a bad batch , but i would suspect its setup on a jig and if the jig was set wrong on a shift then it would be quite a few items manufactured before it hits quality control , if they have such a thing.
 
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In CNC manufacturing of wood components you can occasionally have components move on the bed of the machine, especially on the vacuum pod bed point-to-point CNC machining centres favoured by component manufacturers. Should have been picked up by QC
 
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Useless to the op, but amusing.
My friend when fitting flat pack furniture takes the instructions and throws them away.
Then he mixes all the hardware in a bowl.
Inevitably he ends up swearing like a sailor and with a few extra bits which he calls "the packing spacers" (with pre-drilled holes???)
 

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