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Double up terminations inq plug??

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14 Oct 2023
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Hey guys

Should you double up a stranded cable inside a plug when terminating then ?

Using a 1.5mm heavy duty orange rubber flexible cable. And a heavy duty masterplug.

Thanks
 
It's not strictly necessary, but it does increase the CSA of the cable for the terminal screw to bite down upon.
If I am wiring up small conductors, then I will often double over and tin before making the plug top secure, but that is my personal decision and choice.
 
Weelll. Its a good idea for smaller cables, but:
The 13A Masterplug has a maximum cable size of 2.5mm² , so I kinda think that doubling up 1.5mm² - including the loop - isn't going to be possible.
 
I will often double over and tin
Somewhere in the back of my brain is a college lecturer says "do not tin flexible conductors"
It creates a hard edge to the multi strand flex and makes a place where the cable will break.

Probably why they invented these
shopping


But I'm getting old and may have forgotten some stuff....:unsure:
 
If the cable grip has been securely tightened, the cable inside the plug top should not be able to move and break; if it does, then IMO the plug has been poorly fitted.
 
It's not strictly necessary, but it does increase the CSA of the cable for the terminal screw to bite down upon.
If I am wiring up small conductors, then I will often double over and tin before making the plug top secure, but that is my personal decision and choice.

If I twist the strands and then double it. It is possible.
 
If you've got ferrules handy, use them. If not, I wouldn't worry about it. You'd struggle to get a pin crimp in a plug top
 
Somewhere in the back of my brain is a college lecturer says "do not tin flexible conductors"
It creates a hard edge to the multi strand flex and makes a place where the cable will break.

Probably why they invented these
shopping


But I'm getting old and may have forgotten some stuff....:unsure:
Well in that case I'm forgetting the same stuff :oops: in my old age:LOL:
 
If the cable grip has been securely tightened, the cable inside the plug top should not be able to move and break; if it does, then IMO the plug has been poorly fitted.
Correct...













































BUT how do you stop the pins moving?
 
It’s all a question of making a good electrical and mechanical connection.
A light twist and a doubling/trebling of conductors may get closer to the target of aiming towards maximum possible area of contact of a round tunnel terminal in contact with a conductor.
Connections should be tight enough to hold the conductor with minimum conductor damage.
Only a slight interference type of fit of the pin into the plug mould can prevent any movement (compare the length of the pin to its area of contact with the plug body).
In practice a very slight waggle is usual.
Always use a decent plug, there are plenty of carp ones around.
 

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