Rob: You are NOT alone!!!
I have a love/hate relationship with Greenbrook Powerbreaker RCD spurs.
I used to think they were the best of the bunch, but I hate them because they fail on me.
I used to think it was just the ones I bought from WF, so I bought some from other wholesalers. They failed too, so I thought it was because I bought them.
I genuinely thought they had something against me. Well, you would, wouldn't you? ALL the Powerbreaker RCD spurs I have EVER installed have gone wrong, eventually. They all ended up either:
Not tripping when the test button is pressed.
Buzzing when the test button is pressed.
Buzzing when the test button isn't pressed.
Exploding when the test button is pressed.
Exploding when the test button isn't pressed.
So I gave them up. Then I started working in my current job. And I started meeting my old friends again. And yes, they started dying again.
Now I am installing Kensington. So far they seem to be Simon-proof. Touch wood.
Send it back to Greenwood and complain most vociferously. The only way they'll do anything about this shockingly poor rate of failure is for sparks to send 'em back EVERY time.
I have sent so many back, the guy joked he'd have to start sending me a stash of pre-paid jiffy bags!