Keston boiler - repair or replace?

I read the thread you mentioned and count myself lucky.

When the fan motor stalled on my Keston 50 a few years back (because the motor capacitor failed), the mains fuse blew (5 amp) rather than the 2 amp slow blow on the RAM PCB. Fortunate again I guess.

Cheers
 
I have no idea what made Keston design a boiler with such a power hungry fan and shokingly noisy as well utter utter carp! :roll:
 
Sorry to hijack this thread, but I too have a Keston 50 with a problem. The sight glass has either broken or melted and the escape of hot gas (I assume) caused the thermal fuse to blow. But I can't figure out what caused the sight glass to fail. The heat exchanger and burner seem OK. I'd appreciate any suggestions. Thanks.

Hi nighttripper

I'm not a gas engineer, just an owner/carer of the an old Keston 50 boiler so I can't comment on what you should do. You're probably aware of the prevailing poor opinion of Keston boilers on this forum (and it has to be said, on other forums too) but if you do decide to replace the broken parts and need the part references, they are:

Sight Glass B04212001 (about £25)
Thermal Fuse B04418000 (about £8- not incl fitment)

Part references as given in the Keston 50 manual, circa 1999.
 
Any thoughts on this. Keston 170. Installed 1997 and has run fine since. This Christmas, reluctant to start. Would start if tapped right side casing. Initially thought to be Air Pressure Switch. Replaced. Still haphazard. Will start if lower part of RAM control box (RAM-2EMC22-02) is tapped gently. Is there a moving part in this box?? Connections all seem OK. Bit of a mystery really. I gather this control box is no longer available but some sort of replacement kit is. Advice gratefully received. Thanks.
 
Aren't intermittent faults the worst kind?

I'm not qualified to give advice Ifoldman, neither am I familiar with your particular boiler but having recently removed the RAM-2EMC22-02 ignition control unit from my Keston 50 boiler and dismantled it, I can tell you that there are no obvious moving parts inside. That said, the PCB contains two, small, plastic box type components that might be relays. Maybe these are sticking and need replacing? Or a dry joint on the PCB needs resoldering?

The last intermittent fault I had with my boiler was a faulty motor capacitor - the fan motor sometimes refused to start but you could hear it struggling to. Tapping the motor or giving the motor spindle a tweak would often get it moving. And it tended to stick when restarting after the boiler had been off a while (eg. not good in the mornings - bit like me).

Although the connectors to the RAM unit look OK, you could try removing them and reinstating - if you feel competent to do so.

Have you, or a qualified person, followed the boiler manuals fault finding flow chart - assuming there is one? It helped me identify a problem.

I was told by Keston, and others, that the RAM unit was no longer available but a suitable 'conversion kit' was (a misleading term I think - it's simply a non like-for-like replacement). I purchased it, found the supplied diagrams & wiring instructions easy to understand and fitted it in about 10 mins. Note that someone on this forum (different thread) had problems fitting the 'conversion kit' to a Keston 170 boiler. Check the link provided in an earlier posting by 'Agile' in this thread or search 'help with Keston 170 rubbish'. Looks like the person who had a problem fitting the conversion kit was replacing a later version of the RAM unit.

Good luck.
 

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