Problems with a shared return on a new installation

Joined
19 Mar 2010
Messages
67
Reaction score
1
Location
Shropshire
Country
United Kingdom
I'm really hoping someone can offer some advice. I recently had installed a new oil heating installation. Its a large installation with 3 zones and water. All the zones have a shared return due to lack of space for individual returns for each zone, therefore a shared return for all zones has been installed. It now seems that when an individual zone is on in isolation, the water returning from the heated zone migrates through the return to the other zones which are off, causing the radiators in the zones that are switched off to heat up. My question is how can this problem be resolved?
 
Sponsored Links
Why not get them back. There must be an error on the configuration. We cannot really answer the question without seeing at least a schematic of the plumbing. In fact, if you draw a schematic, you will probably see yourself how a circuit is being completed, and the solution
 
As FiremanT, but a quick check would be to make sure the hot water return connection is the last connection before the boiler.
Agreed, need to check it still happens when there is no call for DHW. But it's hard to see how it can happen if the zone valves are closed.
 
Sponsored Links
It now seems that when an individual zone is on in isolation, the water returning from the heated zone migrates through the return to the other zones which are off, causing the radiators in the zones that are switched off to heat up.
You can check if this is the case by feeling the radiator pipes. When a zone is working normally one pipe will be hotter than the other. If, when the zone is turned off, water is entering through the return, the roles will be reversed: i.e the hotter pipe will become the cooler and vice versa.

If that is the happening, a non-return valve on each return pipe will solve the problem. It prevents the water travelling the wrong way.
 
Maybe it’s wired incorrectly? Some kind of backfeed? Is it a problem that you’ve only just noticed due to the weather warming up. Is it possible that it’s always been the case? Is your hotwater hotter than it should be?
 
You can check if this is the case by feeling the radiator pipes. When a zone is working normally one pipe will be hotter than the other. If, when the zone is turned off, water is entering through the return, the roles will be reversed: i.e the hotter pipe will become the cooler and vice versa.

If that is the happening, a non-return valve on each return pipe will solve the problem. It prevents the water travelling the wrong way.

You could do that, obviously. But why not make sure that the plumber has not wrongly configured the pipework?. He may be perfectly amenable to admitting his error and rectifying. Why pay for time and materials to use a work around if doing it properly is possible?

And non return valves are restrictive and prone to sticking or collecting debris and blocking. In mains pipework that is not normally a problem, but could be in a circulatory system.

With regard to the HW being the last tee before the boiler, a quick schematic will explain the problem.

TBH, I have not done that type of work for many years, and was before multi zoning! I suspect the multiple zones makes it a bit more difficult to get it right, particularly if it is a changeover rather than a completete new system
 
Maybe it’s wired incorrectly? Some kind of backfeed? Is it a problem that you’ve only just noticed due to the weather warming up. Is it possible that it’s always been the case? Is your hotwater hotter than it should be?
Thanks
 
No it’s a brand new installation. No heating installed previously. When you say a wiring problem do you mean electrics?
 
OK I will ask the Engineer to take a look at the electrics as well explore the other suggestions. Thanks very much for all your feedback. Much appreciated.
 
With regard to the HW being the last tee before the boiler, a quick schematic will explain the problem.
That's a problem with a non-zoned system, I had it in a new house in 1973, where the builders had installed the pipes wrong. The connection points were only about 1ft apart, but the effect, rads getting warm when HW calling, was quite marked.
But on a zoned system, assuming all zone valve are closed when no zone is calling, should it happen then?
 
Its a large installation with 3 zones and water. All the zones have a shared return due to lack of space for individual returns for each zone, therefore a shared return for all zones has been installed.
any chance of a pic, or diagram, showing how the returns are connected?
 
That's a problem with a non-zoned system, I had it in a new house in 1973, where the builders had installed the pipes wrong. The connection points were only about 1ft apart, but the effect, rads getting warm when HW calling, was quite marked.
But on a zoned system, assuming all zone valve are closed when no zone is calling, should it happen then?
None of what your saying makes sense.
If it’s not zoned why would it share a return pipe. Wouldn’t need to be shared. One flow one return because it’s not zoned.
 
It is zoned. Three zones and a separate zone for the water. It is the return that appears to be shared.
 

DIYnot Local

Staff member

If you need to find a tradesperson to get your job done, please try our local search below, or if you are doing it yourself you can find suppliers local to you.

Select the supplier or trade you require, enter your location to begin your search.


Are you a trade or supplier? You can create your listing free at DIYnot Local

 
Sponsored Links
Back
Top