Running condensing boilers in condensing mode

The hydrogen from methane is superheated at the point in time when it is burned, and cools of from there; it does not become superheated during the process after that.
 
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The hydrogen from methane is superheated at the point in time when it is burned, and cools of from there; it does not become superheated during the process after that.

Hmmn, do I sense a little back pedalling?
How competent would you be trying it on this? :LOL:

BigBike.jpg
 
There seems to be some confusion about the processes going on in a condensing boiler.

When a hydrocarbon fuel burns, it produces water and carbon dioxide, with some other minor constituents, such as various oxides of sulphur, from impurities in the fuel. The water is formed in its gaseous phase as the temperature in the combustion chamber is above the boiling point. A conventional boiler extracts all of its heat from cooling these gases from, say 1500°C to say 150°C (these figures are illustrative only). A condensing boiler can extract a little more heat from cooling the gases by another 80degC or so, but by far the bulk of the efficiency gain over a conventional boiler comes from recovering the latent heat of vapourisation as the water condenses back from the gaseous to liquid phases. The carbon dioxide, of course, remains a gas.

As the water condenses, some of the oxides of sulphur dissolve in it to form sulphuric acid. This can severely attack a conventional iron boiler, which is why it is important to insure that they do not condense. This is worse in oil boilers because oil contains a lot more sulphur that gas. Hence the reason that condensing boiler heat exchangers are made from copper and stainless steel. They still succumb eventually however, which is why they generally do not last as long as conventional ones.
 

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